1000 Kgh Diesel Powered Industrial Steam Boiler For Food Processing Automatic PLC Control
Introduction of gas diesel steam boiler
Industrial Steam Boiler is package type full automatic horizontal three pass fire tube wet back structure boiler. Industrial Steam Boiler can produce hot water, saturated steam or superheated steam. Industrial Steam Boiler is adaptable for wide ranges of fuels such as natural gas, LPG, biogas, methane gas, diesel heavy oil etc. Industrial Steam Boiler has a large corrugated furnace which have big radiate heating area and we adopted threaded smoke tube which greatly increased the boiler heat transfer efficiency. Industrial Steam Boiler burners and valve groups are world famous brand from Italy and German, quality is stable and reliable.
Industrial Steam Boiler Quick Details:
Steam Capacity | 1 to 20 ton/hr 0.7MW-14MW |
Fuel Applicable | Natural gas,LPG, LNG, CNG, Diesel, Light oil, Heavy oil, Kerosene, |
Working pressure | 0.4-2.5Mpa 4bar-25bar |
Steam temperature | 184℃, 194℃, 226℃ |
Structure | Three pass, fire tube, wet back |
NOx emission: | <30mg/㎥ |
Heat efficiency | ≥95% |
Application | Industrial production, textile factory, food processing, wood processing |
Industrial Steam Boiler Core Features:
1. Big corrugated furnace
Adopt the advanced corrugated furnace design, the combustion chamber with large volume. It enlarged the furnace diameter and create a bigger radiant heat exchange area, so increased the boiler thermal efficiency.
2.The boiler is equipped with world famous brand burners and valves groups such as Baltur, Riello, Weishaupt, Oilon etc. , 80% configuration, making the combustion more sufficient with lower failure rate.
3. thread smoke tube technology
Strengthen the heat transfer and reduce the number of smoke tubes and boiler shell size.Reduce the thermal stress at the tube end to prevent cracking of tube sheet.
4. Wet back structure
Wet-back smoke chamber, the whole smoke chamber is inside boiler proper, directly heating water in
boiler proper, greatly increase boiler heating efficiency. It can also lower the temperature of back tube sheet to prevent cracking. And also extend boiler life and reduce maintenance costs.
Industrial Steam Boiler Application fields
1.Food industry: such as rice mills, noodle factory, canned factory, juice processing factory, tomato sauce factory, beer wine factory, etc.
2.Textile industry: textile factory, garment factory, sweater factory, socks industry, dyeing factory.
3. Petrochemical industry: steam can be used to heat oil, to strengthen the liquidity of oil;
4. Foam, furniture production: the steam can be used for producing foam. When making furniture, wood needs to be dried with steam;
4. Filling block production:steam used for drying the aerated brick;
5. Washing ironing industry: generally used in laundry, including dry cleaning machines, dryers, washing machines, dehydration machines, ironing machines, iron and other equipment supporting the use;
6. Packaging machinery industry: labeling machines, sets of standard machine;
7.Hot water boiler application: central heating for greenhouse, hotel, hospital, school, residential area.
Industrial Steam Boiler Technique parameter
Boiler model | Rated capacity | Rated pressure | Rated Feed temp. | Rated Steam temp. | Thermal efficiency | Weight | Dimensions |
t/h | Mpa | ℃ | ℃ | % | ton | mm | |
WNS1-1.0-Y(Q) | 1 | 1 | 20 | 184 | 91 | 4.3 | 3561×1690×1910 |
WNS 2-1.25- Y(Q) | 2 | 1.25 | 20 | 194 | 92 | 7.2 | 4111×1950×2199 |
WNS3-1.25-Y(Q) | 3 | 1.25 | 20 | 194 | 92.1 | 8 | 4330×2248×2564 |
WNS4-1.25- Y(Q) | 4 | 1.25 | 20 | 194 | 93 | 9.6 | 4732×2150×2448 |
WNS5-1.25- Y(Q) | 5 | 1.25 | 20 | 194 | 93 | 12.5 | 5970×2360×2796 |
WNS6-1.25- Y(Q) | 6 | 1.25 | 20 | 194 | 93.2 | 16.5 | 5500×2600×2990 |
WNS8-1.25- Y(Q) | 8 | 1.25 | 105 | 194 | 93.5 | 24.8 | 6450×2800×3200 |
WNS10-1.25- Y(Q) | 10 | 1.25 | 105 | 194 | 93.5 | 26.8 | 6800×2900×3394 |
WNS15-1.25- Y(Q) | 15 | 1.25 | 105 | 194 | 93.5 | 38 | 7150×3200×3540 |
WNS20-1.25- Y(Q) | 20 | 1.25 | 105 | 194 | 93.5 | 55 | 8200×3400×3826 |
Safety System : each part of Industrial Steam Boiler is designed based on the safety.
1.Independently developed PLC control panel, better match our boiler operation. Siemens PLC with 10 inch touch screen and frequency transformer, more safety and easy operation.
Safety control system:
1)Control the feed pump, burner, water level sensor and pressure controller
2)Automatic Alarm when the water level is high or low, safety interlock when the water level is over-high or over-low.
3)Safety interlock for over-high pressure.
4)The burner can switch over from large fire to small fire, control the burner start and off automatically.
5)Control the water pump feed water when the water level is low.
2.Double safety valve, double water level gauge, double pressure gauge design, backup security, safe and reliable.
3.all steel materials, boiler pipe, boiler drum steel plate according to state standard and from national standard manufacturer, ensure the high material quality.
4.Strict quality control
1)100% NDT nondestructive testing inspection for welding.
2)The boiler needs to be do the hydraulic text before leaving the factory, and it should be under the supervision of relevant government departments.
Our Service:
Pre-sale service:
We help customer choose the best boiler model according to different requirements of various industry. Before delivery we will provide foundation drawing, layout drawing, boiler room layout, etc.
In-sale service:
We keep 24 hours online and keep close contacts during the production process to ensure on time delivery with perfect finished product.
After-sale service:
1. provide full range of original spare parts.
2. We will send engineers to your local project site to guide the installation and commissioning.
3. Our engineers will held a training for boiler workers to ensure the safe operation.
4. Free maintenance and repair for one year and lifelong service.