High Speed Automatic Flute Lamination Machine

Performance characteristics

● This machine can laminate combination of two corrugated boards and any type of top sheet together. It can produce two -layer board (cardboard + cardboard), 3ply,4ply, 5ply, 7ply and other products.

● Laminating type: corrugated + corrugated + cardboard, corrugated + corrugated, corrugated + cardboard, cardboard + cardboard, cardboard + gray board + cardboard, etc.

● Automatic detection of top and bottom paper, automatic servo correction technology. Make the top paper automatically track and fit the bottom paper, and the accuracy is high.

● The bottom paper feeding part use imported servo motor controlling system, with Japan NITTA suction belt and together with lead edge feeding system.

● The multifunctional rack of the bottom paper are suitable for curved corrugated.

● Large stainless steel glue roller(160mm) with fine anilox grinding to guarantee even glue coating even at min glue quantity.

● The dual -use lifting platform, we can use the pre-stacker structure to push the pre -pile of paper into the platform. We can also push the stack of paper directly into the platform.

● Special polyethylene materials on the surface of the coating roller and pressure roller, glue is automatically dropped off, free scrubbing.

● Use a circulating glue system to reduce glue loss and stabilize glue adhesion effect.

● One -click adjustment of the whole machine (just enter the paper size).

● Video monitoring.

Parameters:

Structural features:

◆ Adopting the world's leading transmission control system, only need to input paper size system auto-tuning.

◆ Computerized high-speed fitting, up to 12,000 pieces per hour.

◆ Chuanliu-type air supply head, with four sets of forward nozzles and four sets of suction nozzles.

◆ Feida Block adopts low stack cardboard, which can fit the paper to the pallet, and can install track-assisted pre-stacker

◆ Use multiple sets of electric eyes to know the advance position of the bottom line, and make the servo motor on both sides of the face paper to independently rotate to compensate the upper and lower paper alignment, which is accurate and smooth.

◆ Full-function electronic control system, using human-machine interface and PLC program model display, can automatically detect operating conditions and work records.

◆ Automatic glue replenishment system can automatically compensate for lost glue and cooperate with glue recycling.

BRANCH INTRODUCTION:

1. BOTTOM PAPER FEEDING


Use imported Servo motor electric controlling system, with Japan NITTA suction
belt to make suction power inverter, and belt cleaned by water roller; Patented
technology to ensure corrugate and cardboard goes out smoothly and simple operation.


2. TOP SHEET FEEDING MECHANISM

Both paper lifting and feeding nozzle of high speed auto dedicated feedr can be freely adjusted to be adapted to both thin and thick paper. Together with Becker pump. Ensure top feeding paper run fast and smoothly.


3. ELECTRICAL SYSTEM

Designed in the accordance with European CE requirement, ensure machine stability, high efficiency and low failure. Using man-machine interface and PLC combination, display all the information, such as warning, error detect, failures, and operating speed, etc on the screen at a glance.


4. PRE-STACK PART

Pre-pile system with preset function can be set as paper size through touch screen and oriented automatically to reduce set-up time efficiently.



5. TRANSMISSION

Gates synchronical belt together with SKF bearing as main transmission is adopted to ensure stability. Both pressure rollers, dampening roller and glue value can be easily adjusted by handle with mechanical encoder.

6.Left-right positioning system




7. POSITIONING SYSTEM & GLUE ROLLER


The use of multiple sets of photoelectric sensor at bottom sheets relative position,
control top sheets on both sides of the servo motor to do independent compensation action, so that accurate positioning of top paper and the bottom paper.
Stainless steel roller, never rust, after narrowly grinding,
guaranteed the minimum amount glue coated evenly.
Down roller be cleaned by water roller.


8. TOUCH SCREEN OPERATION SYSTEM


It adopts the centralized control of the touch screen, realizes the man-machine dialogue with the high-resolution man-machine interface, and realizes the real-time dynamic monitoring of operation and fault, making it more convenient to adjust and troubleshoot



9. LEADING EDGE FEEDING SYSTEM(OPTIONOL)


This system is for option, more suitable for large size and thick bottom sheets.


10. SHAFTLESS SERVO FEEDER(OPTIONAL)


This system is for option, more suitable for long size top sheets.

11. BIG SUCTION SYSTEM FOR BOTTOM PAPER(OPTIONAL)


This system is for option, if your products with cardboard, corrugated board, and 3 or 5 layers. you can choose this system.


12. AUTOMATIC LUBRICATION SYSTEM (OPTIONAL)


Lubricate the bearing regularly to prolong the service life of the bearing


13. VIDEO MONITORING(OPTIONAL)


This option can monitor machine running, operator need not walking aroung the machine frequently.



Machine Picture