Product Description:

CCMT DCMT DCGT 060201 PCD Turning Inserts Cutting Tools CBN Diamond Tip CBN Inserts For Metal Working

Features:

Polycrystalline diamond (PCD) and cubic boron nitride (CBN) inserts are highly advanced cutting tools that can be used for machining processes due to their unique material properties. The following is a summary of the key features and applications of PCD and CBN inserts.

• Material Hardness: PCD inserts are extremely hard and are ideal for cutting non-ferrous materials.
• Wear Resistance: PCD's hardness contributes to excellent wear resistance, making it appropriate for prolonged machining tasks with minimal tool degradation.
• Thermal Conductivity: PCD has excellent thermal conductivity, aiding in heat dissipation during machining, which helps maintain tool integrity and reduces the risk of thermal damage.
• Surface Finish: PCD tools provide superior surface finish and dimensional accuracy, essential for high-precision applications.
• Chemical Stability: PCD is resistant to chemical reactions and may be suitable for machining materials that may be abrasive or reactive.
• Low Friction: Their low friction coefficient reduces the cutting forces needed, which allows for high-speed machining.
• Versatility: PCD inserts can perform various operations like turning, milling, and drilling, primarily on non-ferrous materials like aluminum, composites, and plastics.

• High Hardness: CBN is the second hardest material after diamond, making CBN inserts ideal for cutting hard ferrous materials, including hardened steels.
• Wear Resistance: CBN exhibits excellent wear resistance, especially for high-speed machining environments, just like PCD.
• Thermal Stability: CBN can withstand high temperatures without significant degradation, which is advantageous for cutting applications like those that generate high heat.
• Chemical Stability: CBN is chemically stable at high temperatures, which is crucial for machining materials that may generate reactive conditions.
• Edge Strength: CBN inserts maintain edge integrity better than traditional carbide tools in cutting hard materials, thus reducing the risk of chipping or breaking.
• Cutting Efficiency: CBN tools allow for efficient chip removal and reduction in machining forces, which may enhance productivity.

PCD and CBN inserts have specific applications. PCD is better for non-ferrous materials like aluminum, composites, and plastics. In comparison, CBN excels regarding ferrous materials, which are hardened steels. CBN inserts are thus ideal for machining hardened steels and iron-based materials, making them a common choice in automotive and aerospace applications.

Regarding cost, PCD tends to be more expensive due to the diamond content and manufacturing process, making CBN somewhat less costly. However, both inserts offer prolonged tool life compared to conventional carbide due to their hardness and wear resistance.

PCD and CBN inserts are irreplaceable components in the modern machining industry, providing precision, efficiency, and superior performance in their respective applications. Understanding the unique features and benefits of each type can enable manufacturers to choose the right inserts for their machining needs.

Technical Parameters:

Applications:

PCD and CBN inserts are essential components in many different industrial processes, as they are specifically designed for particular applications and materials. By comprehending the particular characteristics of these cutting tools, manufacturers are able to enhance their work procedures, improve efficiency, and attain superb outcomes. To optimize results, it’s important for users to select the right insert that suits the material to be machined, the required tolerance, and the desired surface finish.

Having a thorough understanding of the properties of PCD and CBN inserts is crucial for ensuring success when machining materials. These cutting tools provide exceptional precision and durability in a variety of applications. Careful evaluation of the machining requirements will help to identify the appropriate cutting tool necessary for the task.

When selecting cutting tools, manufacturers must consider the unique properties of PCD and CBN inserts that differ depending on the material and machining conditions. Users must be aware of the tool requirements and specifically select cutting tools that will meet those requirements within the desired limitations. Choosing the right cutting tool is integral to machine operation.

Customization:

Support and Services:

Our PCD CBN Insert product comes with comprehensive technical support and services to ensure optimal performance and customer satisfaction. Our services include:

• Product selection assistance
• Customization options
• Technical consulting
• Training and education
• Installation guidance
• Maintenance and repair services
• Fast and reliable delivery
• Competitive pricing

Our team of experienced professionals is dedicated to providing the highest level of support to our customers and helping them achieve their production goals. Contact us to learn more about our technical support and services.

Packing and Shipping:

Product Packaging:

• The PCD CBN Inserts are carefully packed in plastic cases.
• The plastic case is then placed in a cardboard box.
• The cardboard box is sealed with adhesive tape to prevent any damage or contamination.

Shipping:

• The PCD CBN Inserts are shipped via reliable courier services.
• We ensure that the product is delivered to our customers on time and in perfect condition.
• We also provide tracking information to our customers so that they can track their shipment.

FAQ: