Automatic Insulating Glass Processing Line Jumbo Size 3300mm*7000mm
The auto-Jumbo size IG line can realize glass washing without transfer wheel marks left; automatic glass height measurement by beam; positioning and assembling aluminum frames, gas filling and pressing , automatic adjustment of gas filling gap, automatic detection of argon gas concentration, automatic sealing and other functions. And also has the functions of ordinary double glass, triple-glass, special-shaped glass, stepped glass. Fast speed and high efficiency, which solves the problem of jumbo size insulating glass transmission, gas filling, pressing and sealing are difficult to operate, and realize the jumbo size insulating glass real clean without stains, effectively improve the production efficiency and increase the enterprise's profit for customers . The overall level has reached the international advanced level.
• Insulating glass production line has 7 sections
01 transfer section;
02 washing and drying section;
Glass washing machine is made of thickened high-quality stainless steel material, strong and durable.
With an automatic glass thickness measuring device, there is no need to set the thickness of the glass separately and automatic cleaning, thus scientifically avoiding the cumbersome manual adjustment when more than 8 mm, the thickest can be cleaned to 30mm.
Brush bearing and bearing seat is an important part of the cleaning machine, high speed, easy to damage. Our company uses thrust aligning ball bearings, which are more durable and stable than other rubber and plastic materials.
Glass Drying Machine
•The opening and closing distance of the air knife can be automatically adjusted according to different glass thickness.
•Adjusting structure adopts mechanical structure, high stability.
•It can continuously clean glass of different thickness without manual adjustment of air knife. It has better effect on making laminated insulating glass.
The blade can automatically adjust the opening and distance according to different glass thickness.
Adjusting structure adopts mechanical structure, high stability.
Can be different thickness glass continuous cleaning, no need to manually adjust the air knife. It has better effect on making laminated insulating glass.
03 discharge section;
Glass Inspection section adopts advanced screw adjustment structure design, aluminum frame positioning accuracy is high.
The aluminum alloy guide rail is light and flat, and can be automatically adjusted up and down according to the height of the glass.
The whole adopts hollow design, and the maintenance rear door is added to facilitate the cleaning of stains on the back of glass. (Automatic lift inspection backplane can be customized
04 inspection and installation section;
•Advanced screw adjustment structure design,high aluminum spacer positioning accuracy.
•The aluminum alloy guide rail is light and flat,automatically adjusted up and down according to the height of the glass.
•Adopts hollow design, and the maintenance door is designed to clean the stubborn stains on the back of the glass. (Automatic lifting check backplane can be customized)
05 transfer section;
06 pressing and filling section;
•Pressing mode: servo motor synchronous belt mode is used to ensure ultra-high pressing precision,high pressing speed,can make super large,super thick glass.
•Double plate pressing: Two pressing sections are parallel and can be used separately or simultaneously. Small glass can be processed in two pieces at the same time to improve the efficiency of the whole line (patented).
•Plate pressure adjustable structure: the board and steel frame are equipped with more than 150 adjustment points, which can be adjusted point-to-point, and can provide better sealing protection for the aerated insulating glass (Bystronic technology).
07 discharge section.
• Storage glass
• Can be connected to sealing machine
Main Features of Vertical Insulating Glass Production Line
• PLC control system, touch screen interface
• Using Siemens servo motors
• Applicable to produce double glass, triple glass
• Two pieces of IGU could be pressed and filled gas in once time, each IGU could fill argon gas over 90%
• High-speed IG processing line, we have obtained patent rights in China in 2019
• Solving the problem of waiting for working on the sealing robot. Installing two spacer frames for two IGU by one workman
Optional functions of Insulating Glass Processing Line
• Shaped glass
• Step glass with optional edges
• Filling argon gas automatically
• Air-floating technology to transfer glass
• To prevent the glass from being contaminated by wheels and leaving traces to improve the quality of IG production
• Pressing and filling 2 pieces of IG units, totally 8 sections
• Automatically measuring glass size and labeling (labeling can be allowed before pressing and after pressing) with ERP system (Optional)
• From transfer part to pressing part, each part is divided
• Suitable for mass production in a factory. Ultra-fast speed
Technical data of Insulating Glass Production Machine
Max. glass size | 3300mm*7000mm |
Min. glass size | 280mm*450mm |
Glass thickness | 3-30mm |
Insulating glass thickness | 80mm |
Glass washing speed | 2-10m/min |
Glass conveyor speed | 45m/min |
Washing brushes | 3 pairs of soft brushes with 0.1mm hair |
Water supply | Water consumption:0.5t/h conductivity:40μs/cm |
Air supply | Flow: 0.8m/min |
Air pressure | ≥0.8MPa |
Total power | 3P 380V 50HZ 40KW |
Dimension | 47200*3500*4500mm |