New Insulating Glass (IG) Production Processing Line With 500 - 850 Pieces Per Day
Characteristics:
1. The Siemens Servo motor, with stable performance
2. Whole process PLC control system, human-machine interface touch screen
3. Automatic identification Low-E glass
4. The online and offline Low-E glass can be cleaned
5. Automatic temperature control and water washing system of water tank
6. Noise reduction system with stainless steel air drying system
7. Intelligent intermittent energy saving working mode
8. Digital display rubber depth adjustment device
9. Adjustable matrix separated plate pressure system
10. Automatic external rotary positioning system of glass
11. Connection mode of aviation plug
12. Automatic cooling system of electric cabinet
13. Automatic positioning system of three glass and special glass lamination
NAME | ORIGIN | BRAND |
PLC | Germany | SIEMENS |
Low voltage electrical appliance | Germany | SIEMENS |
Frequency converter | Germany | SIEMENS |
Servo motor for step glass | Japan | FUJI |
Photoelectric switch | Germany | SICK |
Micro Switch | Taiwan | TEND |
Button and indicator light | France | SCHNEIDER |
Touch screen | Taiwan | WEINVIEW |
Intermediate relay | Japan | OMRON |
Brush motor | China | QINGHUA |
Water pump | China | LINGXIAO |
Guide | Taiwan | HIWIN |
Pneumatic Components | Taiwan | AIRTAC |
IG line without filling gas online |
Details of the insulating glass processing (IG) line :
• 01 Transfer section
Coating detection mechanism, automatic detection of offline Low-e film
• 02 Washing machine
1. Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass
2. Pre-washing (Optional)
3. New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.
4. The air knife can automatically adjust the width of the air knife according to the thickness
5. The operation box with washing speed display, can accurately display washing speed (8-10m)
6. Water tank automatic temperature control, water replenishing system
7. European silencer system
8. Stainless steel material
• 03 Discharge section
• Storage glass
• 04 Inspection and installation section
The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass
• 05 Transfer section
• Automatic measurement of glass thickness. It can be used according to actual needs when working.
• 06 Pressing section
1. Ultra-long (2500mm*3500mm) insulating glass can be compressed twice
2. Adopts conveyor belt to transfer glass, uses servo motor to press glass
3. The pressing plate can be opened for easy maintenance
4. Pressing board with adjustable structure to guarantee long-lasting service life
Optional with gas filling function :
5. Automatically fill argon gas with significant sealing effect, higher argon content
6. Set zones to fill different size of glass with follow-up sealing method reduces argon loss
7. Can set gas value and show the process of filling gas on the touch screen
8. Fast reacting sensor for permanent control of gas filling process
9. Gas concentration can reach more than 90%
10. No need to drill holes on the spacer frame
11. Standard gas is Argon gas
• 07 discharge section
• Storage glass
• Can be connected to sealing machine