Vertical Double Glazing Glass Production Line With Filling Argon Gas Optional Function
glass window line making machine for double glass With Filling Argon Gas Optional Function
Details introduce of the LJBZ2535G
The argon gas filling insulating glass processing line has 7 sections totally:
01 transfer section;
02 washing machine;
03 discharge section;
04 inspection and installation section;
05 transfer section;
06 pressing and filling section;
07 discharge section.
• 01 transfer section
Coating detection mechanism, automatic detection of offline Low-e film
• 02 washing machine
Main feature:
• Use 6 soft brushes with 0.1mm soft hair to clean low-e glass
•Prewash (optional)
• The new air knife uses aluminum profile (duckbill air knife), and the size of the air outlet is adjusted by aluminum profile duckbill. This can reduce the number of adjustment screws, ensure that each screw is not loose, and avoid air knife resonance.
•The width of the air knife can be automatically adjusted according to the thickness
•Operation box with washing speed display, which can accurately display washing speed (8-10m)
• Automatic temperature control of water tank, water replenishment system
•European silencer system
• Stainless steel material
• 03 discharge section
• Storage glass
• 04 inspection and installation section
The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass
• 05 transfer section
• Automatic measurement of glass thickness. It can be used according to actual needs when working.
• 06 pressing and filling section
The special advantage of the glass pressing board:
Main feature:
• Extra long (2500mm * 3500mm) insulating glass can be compressed twice
• Adopt a conveyor belt to transfer the glass and use the servo motor to push the glass
• Presser plate can be opened for easy maintenance
• Adjustable structure press machine to guarantee long lasting service life
• High sealing effect and automatic filling of argon gas with high argon content
• Zones are set up to fill different sized glasses with follow-up sealing methods to reduce argon loss
• Can set the value of gas and show the process of filling gas on the touch screen
• Fast reacting sensor for permanent control of gas filling process
• Gas concentration can reach more than 90%
• No need to drill holes on the spacer frame
• Standard gas is Argon gas
• 07 discharge section
• Storage glass
• Can be connected to sealing machine
Technical data
Max. glass size | 2500mm*3500mm |
Max glass size for filling gas | 2500mm*3200mm |
Min. glass size | 280mm*450mm |
Glass thickness | 3-15mm |
Insulating glass thickness | 60mm |
Glass washing speed | 2-10m/min |
Glass conveyor speed | 45m/min |
Washing brushes | 3 pairs of soft brushes with 0.1mm hair |
Water supply | Water consumption:0.5t/h conductivity:40μs/cm |
Air supply | Flow: 0.8m/min |
Air pressure | ≥0.8MPa |
Total power | 3P 380V 50HZ 40KW |
Dimension | 23500*3500*3700mm |
Weight | 6500kg |
Electrical parameters
NAME | ORIGIN | BRAND |
Servo motor | Germany | SIEMENS |
PLC | Germany | SIEMENS |
Low voltage electrical appliance | Germany | SIEMENS |
Frequency converter | Germany | SIEMENS |
Transfer motor | Taiwan | LINHAI |
Brush motor | Taiwan | LINHAI |
Water pump | China | LINGXIAO |
Guide | Taiwan | HIWIN |
Pneumatic Components | Taiwan | AIRTAC |
Electric gauge | China | MIRAN |
Photoelectric switch | Germany | SICK |
Micro Switch | Taiwan | TEND |
Button and indicator light | France | SCHNEIDER |
touch screen | Taiwan | WEINVIEW |
Intermediate relay | Japan | OMRON |
IG line with gas filling online |
Main Features of the super fast IG line
• Two IGUs can be pressed at one time and filled with gas, each IGU can be filled with more than 90% argon gas
• By pressing the IGU twice, you can prevent the pressed part from losing its shape. It can reach 27 seconds for every 1m * 1m double glass, which greatly improves the work efficiency.
High-speed IG processing line, patented in China in 2019
• Solves the problem of waiting for the sealing robot to work. One worker installs two spacer frames on two IGUs
• Automatic measurement of glass size and labeling using the ERP system (optional) (labeling can be pre-press and post-press)
• From transfer parts to press parts, each part is divided
• Suitable for mass production in the factory. Super high speed