Automatic Jumbo Size Double Gas Filling Insulating Glass Production Line LJBZ3370
Main feature of Jumbo Size Double Gas Filling Insulating Glass Production Line
●German Siemens PLC control system, touch screen interface
●Automatically recognize coating and Low-E glass
●3 pairs of soft brushes can clean Low-E glass online and offline
●The washing machine adopts stainless steel material and a waterproof device
●Water tank with automatic temperature control and water flushing system
●Air heating system
●Fan automatic start and stop setting
●Noise reduction system
●Online display of washing speed
●Intelligent intermittent work to save energy
●Adjustable pressure plate to make the surface of the pressure plate flat
●Connection method of aviation plug
●Suitable for producing triple insulating glass and special-shaped insulating glass
Options
●Pre-wash
●Automatically precise positioning 3 or 4 step IG
●The automatic gas archive can set the gas value and display the gas process with high gas concentration online
1. What is the IG line?
The IG line is called the insulating glass processing line, it includes a glass washing machine, spacer frame installation and glass pressing machine. We normally have 2000*2500, 2500*3500, 2500*4000,2500*4500, and 3300*7000 IG line. The types of IG line are without filling argon and with filling argon gas. There are also two special IG lines, air floating IG line and super fast IG line (washing and pressing two IG units together).
2. What does our company do?
LIJIANG GLASS is a manufacturer in Jinan city, China since the 2012 year. We make the IG line, sealing robot, spacer bending machine, desiccant filling machine, butyl extruder machine, and so on, providing machines for all over the world with after-sale service.
3. How to package the production line?
One set of IG lines normally needs two containers when shipping to a foreign country, 2 pieces of 40HQ containers.
4. How to provide after-sales service?
There are two Indian local engineers in India and the markets around India who can serve you in time.
In the South American market, there is one engineer who provides the service.
In another market, there are engineering teams with 10-20 years of experience, who go to foreign customers' factories, install machines, train workers and provide after-sales service in time.
Since viruses around the world, our engineers have been restricted to many countries around the world. That's why we offer installation services and training work online with Wechat, Whatsapp and more. Once the world fits better, our engineers will go check our machine again.
PARAMETER of Automatic Jumbo Size Double Gas Filling Insulating Glass Production Line
Unit | LJBZ3370 | |
Voltage | 380V50Hz3P | |
Total power | KW | 54.5 |
Washing speed | m/min | 2-10 |
Maximum working speed | m/min | 45 |
Minimum glass size | mm | 450*280 |
Maxmum glass size | mm | 3300*7000 3000*3000 (Double press) |
Flat glass thickness | mm | 3-30 |
Washing brushes | Pieces | 6 |
Maximum thickness of insulating glass | mm | 80 |
Total gas consumption | L/min | 1500 |
Conveyer roll height | mm | 520 |
Dimension 尺寸(L*W*H) | mm | 47200*3500*4500 |
5. The details of the IG line :
Main Features:
• The line has 7 sections:
01 transfer section;
02 washing machine;
03 discharge section;
04 inspection and installation section;
05 transfer section;
06 pressing and filling section;
07 discharge section.
Details introduce of the LJBZ2545
• 01 transfer section
Coating detection mechanism, automatic detection of offline Low-e film
• 02 washing machine
Main feature:
• Use 6 soft brushes with 0.1mm soft hair to wash low-e glass
• The new air knife uses an aluminum profile (Duckville Air Knife) and the exhaust port size is adjusted by the aluminum profile duck beak. This reduces the number of adjusting screws, prevents each screw from loosening, and avoids air knife resonance.
• The air knife can automatically adjust the width of the air knife according to the thickness
• The operation box with the cleaning speed display can accurately display the cleaning speed (8-10m).
• Automatic temperature control of water tank, water supply system
• European silencer system
• Stainless steel material
• 03 discharge section
• Storage glass
• 04 inspection and installation section
The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass.
• 05 transfer section
• Automatic measurement of glass thickness. It can be used according to actual needs when working.
• 06 pressing and filling section
Main feature:
• Ultra-long glass can be compressed by twice
• Adopts conveyor belt to transfer glass, use servo motor to press glass
• The pressing plate can be opened for easy maintenance
• Pressing board with adjustable structure to guarantee long-lasting service life
• 07 discharge section
• Storage glass
• Can be connected to sealing machine
Electrical parameters
NAME | ORIGIN | BRAND |
PLC | Germany | SIEMENS |
Low voltage electrical appliance | Germany | SIEMENS |
Frequency converter | Germany | SIEMENS |
Servo motor for step glass | Japan | FUJI |
Photoelectric switch | Germany | SICK |
Micro Switch | Taiwan | TEND |
Button and indicator light | France | SCHNEIDER |
Touch screen | Taiwan | WEINVIEW |
Intermediate relay | Japan | OMRON |
Brush motor | China | QINGHUA |
Water pump | China | LINGXIAO |
Guide | Taiwan | HIWIN |
Pneumatic Components | Taiwan | AIRTAC |