Hollow Glass Double Station Production Line For Insulating Glass Processing
Hollow glass double station production line for Insulating glass processing
Feature of Vertical Insulating Glass Production Line
1. Adopt unique inflatable structure to ensure fast inflatable, high inflatable content and save air source
3. There are two plate pressure, can be used alone or simultaneously. Do small glass is two glass processing at the same time, improve the efficiency of the whole line.
Product Details of IGU Line
Cleaning section
The body of the cleaning machine is made of 304 stainless steel plate with high thickness, which is strong and durable.
With automatic glass thickness measuring device, no need to set the thickness of glass separately and automatic cleaning, so as to scientifically avoid the tedious manual adjustment when more than 8 mm, the thickest can be cleaned to 30mm.
Brush bearing and bearing seat is an important part of cleaning machine, high speed, easy to damage. Our company adopts thrust self-aligning ball bearings, which are more durable and stable than other rubber and plastic materials.
Air drying room
Wind knife can automatically adjust the opening and distance according to different glass thickness.
Adjusting structure adopts mechanical structure, high stability.
Can be different thickness of glass continuous cleaning, without manual adjustment of the wind knife. To do laminated insulating glass has a better effect
Frame section
Adopt advanced screw adjusting structure design, high positioning accuracy of aluminum frame.
Aluminum alloy guide rail light and smooth, can be adjusted automatically according to the height of the glass.
Hollow-out design is adopted as a whole, and maintenance back door is added to facilitate cleaning of stains on the back of glass.
Pressing mode: servo motor synchronous belt
Servo motor synchronous belt mode is used to ensure ultra-high precision pressing glass, pressing speed. Can make super large, super thick glass.
Technical parameters:
Charging time: 3-5 seconds (1000㎜×1000㎜)
Thickness of insulating glass: 12-60mm 80mm (customized)
Double plate press can be machined maximum size :(customized)
Aerated insulating glass (height 3300mm* length 7000mm)
Movable synchronous belt inflatable - the inflatable way of li Jiang Glass
Filling gas from the bottom of the synchronous belt,
the air hole is always between the first glass and the aluminum frame, so that keep high gas concentration, uniform, fast speed, saving air source.
Parameter of Jumbo Size Automatic Insulating Glass Production Line
Unit | LJBZ3370 | |
Voltage | 380V50Hz3P | |
Total power | KW | 54.5 |
Washing speed | m/min | 2-10 |
Maximum working speed | m/min | 45 |
Minimum glass size | mm | 450*280 |
Maxmum glass size | mm | 3300*7000 3000*3000 (Double press) |
Flat glass thickness | mm | 3-30 |
Washing brushes | Pieces | 6 |
Maximum thickness of insulating glass | mm | 80 |
Total gas consumption | L/min | 1500 |
Conveyer roll height | mm | 520 |
Dimension (L*W*H) | mm | 47200*3500*4500 |
1. What does our company do ?
LIJIANG GLASS is the manufacturer in Jinan city, China since 2012 year. We make the IG line, Insulating glass sealing robot, spacer bending machine, butyl extruder machine desiccant filling machine and so on, porviding machines for all over the world with after sale service.
2. What is the IG line ?
The types of the IG line are without filling argon and with filling argon gas. There are also two special IG lines, air floating IG line and super fast IG line (washing and pressing two IG units together).
The IG line is calles insulating glass processing line, it includes glass washing machine, spacer frame installation and glass pressing machine. We normally have 2000*2500, 2500*3500, 2500*4000 ,2500*4500 and 3300*7000 IG line.
3. How to provide after-sales service ?
For India and the market aroud India, we have two Indian loal engineers, they can provide service in time.
For South America market, we have one engineer there to provide service.
For other market, we have the engineer team with 10 - 20 years experience, they will go to foreign customers' factory to install machine, train workers and provide after sale service in time.
Since the virus of the whole world, Our engineers are restricted to many countries in the world. So we provice installation service and trainning work online by Wechat, Whatsapp and so on. Once the world has a better suitation, our engineer will go to check our machines again.
4. How to package production line ?
One set of IG line normally needs two containers when shipping to foreign country, 2 pieces of 40HQ containers.
Electrical parameters
NAME | ORIGIN | BRAND |
PLC | Germany | SIEMENS |
Low voltage electrical appliance | Germany | SIEMENS |
Frequency converter | Germany | SIEMENS |
Servo motor for step glass | Japan | FUJI |
Photoelectric switch | Germany | SICK |
Micro Switch | Taiwan | TEND |
Button and indicator light | France | SCHNEIDER |
Touch screen | Taiwan | WEINVIEW |
Intermediate relay | Japan | OMRON |
Brush motor | China | QINGHUA |
Water pump | China | LINGXIAO |
Guide | Taiwan | HIWIN |
Pneumatic Components | Taiwan | AIRTAC |
Pictures of Jumbo size automatic insulating glass production line
Related Production of LIJIANG GLASS
Vertical Automatic Glass Washing and Drying Machine
Tech Parameters of Vertical Glass cleaning and Drying Machine
Power supply | Voltage(V) | 380 |
Frequency (Hz) | 50 | |
Main power | kW | ≈35 |
Washing speed | m/min | 1~7 |
Max high speed | m/min | 10 |
Min glass size | mm | 450×280 |
Max glass size | mm | 2500×4000 |
Glass thickness | mm | 3~15 |
Roller height | mm | 500±20 |
Total weight | kg | ≈3500 |
Advantage of glass washiing machine
•Using 3Pair of soft brushes with 0.1mm soft hair, can wash low-e glass
•Pre-washing (Optional)
•The air knife can automatically adjust the width of the air knife according to the thickness
•New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.
•European silencer system
•The operation box with washing speed display, can accurately display washing speed (8-10m) •Water tank automatic temperature control, water replenishing system
•Stainless steel material
Detail of AutomaticGlass Washing Machine
Introduction of LIJIANG GLASS