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15m/min Insulating Glass Production Line Washing Machine For Window And Doors
15m/min Insulating Glass Production Line Washing Machine For Window And Doors
15m/min Insulating Glass Production Line Washing Machine For Window And Doors
15m/min Insulating Glass Production Line Washing Machine For Window And Doors
15m/min Insulating Glass Production Line Washing Machine For Window And Doors
15m/min Insulating Glass Production Line Washing Machine For Window And Doors
15m/min Insulating Glass Production Line Washing Machine For Window And Doors
15m/min Insulating Glass Production Line Washing Machine For Window And Doors
15m/min Insulating Glass Production Line Washing Machine For Window And Doors
15m/min Insulating Glass Production Line Washing Machine For Window And Doors
Specifications
Brand Name :
LIJIANG
Model Number :
LJBZ2545Q
Certification :
CE & ISO9000
Place of Origin :
Jinan City, Shandong Province, China
MOQ :
1 set
Price :
Glass Deep-processing
Payment Terms :
L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability :
Glass Deep-processing
Delivery Time :
5-8 working days
Packaging Details :
Wooden Cases Package
Insulating glass thickness :
5cm
Dimension(L*W*H) :
23000mm*3000mm*3500mm
Max.glass size :
2500*5000mm
Min.glass size :
300*450mm
Glass thickness :
3-15mm
Weight :
5000Kg
Voltage :
380V 50Hz
voltage :
380v
total power :
41kw
washing speed :
15m/min
brushes :
6
Description
Automatic Vertical Insulating Glass Production Line
Product Description

Advantages & Features

15m/min Insulating Glass Production Line Washing Machine For Window And Doors

1, Loading part

To Avoid the low-e Glass put inverse side and Leave wheel marks or scratch low-e Coating We use coating inspection -metal film conductive (other company use Photoelectric detection, hard to recognize for higher transparent film coating)

(Nylon and Polyurethane + metal column

2, Washing and Drying part

* Three pairs soft brushes can wash low-e glass and normal glass , the diameter is less than 0.1mm.

* Materials are stainless steel.

* Wind knife is float design , it always keep the right and suitable distance 3mm between the glass surface and wind knife (Same like LISEC structure(Remark: 3mm is the best drying distance)

There is a universal joint device.When the glass thickness was changed, the air knife can move forward and backward to adjust the distance, so that the relative distance between the wind knife and the glass is constant, so as to avoid the damage to the glass film due to the change of the glass thickness.

* The front and back side squeeze-wheel are all actively move and convey. No mater the glass size is big/ small/thick/thin (8mm) , it all guarantee the glass pass through smoothly.(Same like LISEC)

3, Detecting part

4, Assembly part

Built-in beam lifting structure (double beams)Convenient for detect and wipe the glass

5, Gas filling and pressing part

1, Thickness measurement: the cylinder drives the electronic ruler to measure the glass thickness and aluminum frame width, to provide parameters for inflation and servo pressing

2, Synchronous belt beam moving :synchronous belt beam will move according to the glass thickness and aluminum frame width to ensure that the inflation hole has been between the first and second glass aluminum frame to inflate the gap (value come from DC push rod and electronic ruler)

3, Input the argon gas concentration into touch screen according to customer required

4, Display Function : touch screen will display whole argon gas filling processing , you will know very clear how much already argon gas filed inside

E, GAS filling from bottom

( Old type)

The pressing part was divide into 4 parts (per 800mm), when the small size glass(less than 800mm) pass through the pressing and gas filling section ,only one part work.

If more than 800mm but less than 1600mm,it will two parts work, no need the whole press and gas filling section work. it can save the argon glass.

F, Side seal way is following sealing(new type)

(machine side have one oxygen sensor with 7-8 detect points.

G Adjustable Pressing Parts

1, There have stress after welding in the Pressing frame ,So out-of -shape problems is inescapable after using some time(machine can not press DGU properly, evenly and tightly )

For this uneven inescapable issue, here are our solution

  • we all do the aging treatment , it’s the stress-remove by vibration failure device.The important is We design the 74 points on the backbord, if there have any out-of shape problems we can adjust easily at any time.

2, Lead screw pressing

H Air-support conveyors (optional function)

Guarantee the DGU inside clean without wheels marks

After washing and before pressing are all air support

I Electricity components

We are using Germany simens/ japan yaskava

15m/min Insulating Glass Production Line Washing Machine For Window And Doors

The coating inspection
To avoid the Low-E glass or Coated glass put inverse side and Leave wheel marks or scratch low-e Coating, Jinan LIJIANG Glass uses coating inspection -metal film conductive. (others suppliers from China, usually use the photoelectric detection, and it's actually little hard to recognize for higher transparent)

The pressing box uses the high precision servo motor.
The servo motor could be accurately calculated the thickness of the Insulated glass and aluminum spacer. Compared with traditional hydraulic station. And also, it could guarantee the precise working pressure and protect the glass from damage, at the same time increasing the working speed.

It uses six soft (Low-E Glass) brushes with the 0.1mm diameter only.
It has 6 brushes which are all soft brush, could wash and dry more difference types and sizes ofr low-e glass, flat glass, tempered glass and so on. It has a diameter of less than 0.1mm bristles, never damage glass, especially for low-e glass cleaning.

The whole washing machine all uses #304 stainless steel materials
The whole washing and drying section adopt #304 stainless steel materials, including the plate and interior spare parts. The thickness plate can up to 4mm and the interior plate can be 8mm.The equipment performance is better and service life is much longer than other suplliers.

Air floating technology - Optional
The front and back transfer wheel are all moved, all actively transferred. It can guarantee the big and thick glass pass through smoothly. The equipment adopts the new air – floating technology uses air to support glass and transfer glass. When glass is washed clearly from the washing machine, using air to transport the glass, it won't be contaminated. Ensure that the produced insulating glass is of the highest quality.

The first one to use adjustable points to ensure that the platen will never deform.
The whole equipment adopts CNC technology into the pressing board. It was designed the adjustable points inside the pressing board to keep the backplate straight all the time. In China, except LIJIANG, no more others suppliers could guarantee that the pressing board will remain vertical andstraight all the time after used over 10 or 20 years.
Main Technical Parameter
Item.
Spec.
Max. glass size
2500mm*3500mm
Min. glass size
280mm*400mm
Glass thickness
3-15mm
Insulating glass thickness
50mm / 60mm
Glass washing speed
2-10m/min
Glass conveyor speed
45m/min
Washing brushes
3 pairs
Water supply
Water consumption:0.5t/h conductivity:40μs/cm
Air supply
Flow: 0.8m/min
Air pressure
≥0.8MPa
Total power
3P 380V 50HZ 40KW
Dimension
23500*3500*3700mm
Name
Brand
Servo motor
Germany Simens
Servo driver
Germany Simens
Servo motor
Germany Simens
Servo motor
Germany Simens
PLC
Germany Simens
Low voltage component
Germany Simens
Frequency converter
Germany Simens
Switching power supply
Taiwan MW
Optoelectronic switch
Korea Autonics
Pneumatic component
Taiwan Airtac
Pneumatic component
Taiwan Airtac
Touch screen
Taiwan Review
Travel switch
Taiwan (TEND)
Relay
Japan Omron
Button and indicator light
French Schneider

Aluminum Spacer bending machine

15m/min Insulating Glass Production Line Washing Machine For Window And Doors

15m/min Insulating Glass Production Line Washing Machine For Window And Doors15m/min Insulating Glass Production Line Washing Machine For Window And Doors15m/min Insulating Glass Production Line Washing Machine For Window And Doors15m/min Insulating Glass Production Line Washing Machine For Window And Doors

l 1*1m spacer frame was bend around 17s.

The error of spacer frame angle is within 0.1mm.

l Can bend aluminum spacer /technoform /Alupro /thermix/

l Spacer automatically connect and cut.

l Machine automatically stop when the spacer use up.

l Support continuous bending , automatically avoid spacer connection while bending and cutting

l Automatically connect the spacer -connector

l Remote control function

l USB input function ,it can read the excel data directly

l Spare parts of all machine have ID code ,convenient for after-sale service

l Heavy duty connectors ,convenience and safety for installation and debugging

l Magnetic valve use Taiwan Airtac

l German Siemens plc control systerm

l Japan Fuji servo control system

l 12 storage spacer units (option)

l Swisspacer/ Stainless Steel /Allmetal Stainless Steel /option)

(Stainless steel and warm edge spacer can not exist at one time )

l Drill hole for gas filling(option)

l Spacer inkjet printing ,various color is available for company logo or production date(option)

l Laber printing (option)

l Scanner scan two-dimension code ,bar code (option)

l Separate Pressing Wheel for arc frame, more accurate than the bending tool

Especially for Hexagon and Octagon frame (optional )

l ERP (optional)

Remark : Bending tool

*For rectangle frame there have three size (6A/9A/12A)was complimentary

Other size need pay extra 42$/per size

* For Circle ,Hexagon and Octagon frame , 300$/per size

Main technical parameter

Max.bending size 2000*2000mm
Min.bending size 250*200mm
Aluminum spacer width 6-27A
Arc Radius 60°-150°
6A-16A
Dimensional error: ≤±0.5mm
Angle error ≤±1º
1m*1m aluminum spacer 17s
Air supply ≥0.65MPa
Total power AC220/380V 50Hz 2.5KW
Dimension 10500mm*2200mm*2600mm

Spacer Bending machine main components

NAME BRAND
PLC GERMAN SIEMENS
Low voltage electrical apparatus GERMAN SIEMENS
Servo motor GERMAN SIEMENS
Servo driver GERMAN SIEMENS
Relay JAPAN OMRON
Triplet Taiwan AIRTAC
Cylinder Taiwan AIRTAC
TOUCH SCREEN Taiwan WEINVIEW
Switch power Taiwan TEND
GUIDE Taiwan TBI
Solenoid valve Taiwan AIRTAC
Sensor KOREA AUTONICS

15m/min Insulating Glass Production Line Washing Machine For Window And Doors

15m/min Insulating Glass Production Line Washing Machine For Window And Doors

15m/min Insulating Glass Production Line Washing Machine For Window And Doors

Sealing robot

15m/min Insulating Glass Production Line Washing Machine For Window And Doors15m/min Insulating Glass Production Line Washing Machine For Window And Doors

² Application

LJTJ2535/LJTJ2025 is the latest automatic vertical insulating glass sealing robot. It is used to coat double glazed glass through mixing the A component and B component together according to a certain percentage. Applied to double/triple/shaped and stepped glasses (Optional) with stable performance and easy operation.

1, Mechanical head is placed in front

Achieve the real connection with IG line when doing stepped glass.

2, Storage Function

It can store three pieces of insulating glasses on the three belts ( less than 1.8m.), it need 2 more sets servo motors, control systems.

3, Eight Servos

The robot uses eight YASKAWA servos, four of them control transmission parts, in the another four servos, they control sucker, lifting, driving and Forward & backward movement and rotating.

Single Glue System

Equipped with single A component and single B component.

Double Glue Systems(option )

Equipped with two sets of A components and two sets of B components, which can be used for two kinds of sealants, such as silicone rubber, polysulfide rubber and silicone structural adhesive.

Double /triple Shaped / stepped glass Function (Optional)

With the development of updating technology, the sealing robot can coat eight shaped glasses according to the glass market.(but it’s optional function , before order this function should confirm manufacturer)

Electric proportional valve: the rubber nozzle fit the glass gap is more perfect and stable.

Pump A &Pump B

Use Taiwan-Airtac

The glass edge and corner is full without air bubbles, smooth surface, no need to pare the corner

Synchronous belt transmission

to make the glass being transferred smoothly with accurate positioning

Electric and compressed air switch valve: Ensure electrical automatic switch, stable performance and uniform coating.

15m/min Insulating Glass Production Line Washing Machine For Window And Doors15m/min Insulating Glass Production Line Washing Machine For Window And Doors15m/min Insulating Glass Production Line Washing Machine For Window And Doors15m/min Insulating Glass Production Line Washing Machine For Window And Doors

About Us
The Brief Information
Founded in 2009, Kation-International Group specializes in R&D, production and sales of Insulating glass machinery and related auxiliary equipment for the glass deep processing industry and the door and window construction industry, which is the international group company including the Jinan LIJIANG Automatic Equipment Co,.Ltd. to producing the automatic insulating glass production line, and including the Jinan Kation International Trading Co,.Ltd. to export the automatic insulating glass processing machine around the world. Has the professional processing basis of insulating glass machinery, aluminum-plastic windows & doors machinery and the related auxiliary materials, etc. In this way, we provide the most comprehensive glass processing solution and windows & doors solution for domestic and foreign customers well. Until 2021, we exported glass machines and materials to America, South America, Europe, the Middle East, India and so on,nearly 30 countries and regions. We have established a perfect international business relationship with 10+ powerful agents and made an endeavor together to build a famous international brand to the world. Kation-International Group, with craftsmanship, profession and honesty, wins the future with you together!
15m/min Insulating Glass Production Line Washing Machine For Window And Doors
Product tags

high rise window washing equipment

,

vertical glass washing machine

,

glass washing and drying machine
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15m/min Insulating Glass Production Line Washing Machine For Window And Doors

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Product Detail
Brand Name :
LIJIANG
Model Number :
LJBZ2545Q
Certification :
CE & ISO9000
Place of Origin :
Jinan City, Shandong Province, China
MOQ :
1 set
Price :
Glass Deep-processing
Contact Supplier
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15m/min Insulating Glass Production Line Washing Machine For Window And Doors
15m/min Insulating Glass Production Line Washing Machine For Window And Doors
15m/min Insulating Glass Production Line Washing Machine For Window And Doors
15m/min Insulating Glass Production Line Washing Machine For Window And Doors
15m/min Insulating Glass Production Line Washing Machine For Window And Doors

Jinan Lijiang Automation Equipment Co., Ltd.

Site Member
7 Years
shandong, jinan
Since 2007
Business Type :
Manufacturer
Main Products :
Insulating Glass Production Line, Insulating Glass Machine, Double Glazing Glass Machine
Total Annual :
2000000-5000000
Employee Number :
150~170
Certification Level :
Site Member
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