High quality and good price Automatic double glazing production line filled with argon gas
Introduction of vertical insulating air-floating glass processing line with gas filling
It uses air floating technology to transfer the glass, preventing it from being contaminated by the wheels and leaving a trace to improve the high quality of IG production. This line has seven sections.
01 Transfer section;
02 Washing machine;
03 Discharge section;
04 Inspection and installation section.
05 Transfer section;
06 Press and filling section;
07 Discharge section.
Main feature:
• Ultra-long (2500mm * 3500mm) insulating glass can be compressed twice
• Adopt a conveyor belt for glass transfer and press the glass using a servo motor
• The press plate can be opened for easy maintenance
• Adjustable press board to guarantee long-lasting service life
• Automatically fills with argon gas for significant sealing effect and high argon content
• Setting the zone to fill different sizes of glass with the follow-up sealing method reduces the loss of argon.
• You can set the gas value and view the process of filling the touch screen with gas
• Fast reaction sensor for permanent control of gas filling process
• Gas concentration can reach 90% or higher
• No need to drill holes in the spacer frame
• Standard gas is argon gas
07 discharge section
• Storage glass
• Can be connected to sealing machine
Technical data
Max. glass size | 2500mm*3500mm |
Max glass size for filling gas | 2500mm*3200mm |
Min. glass size | 280mm*450mm |
Glass thickness | 3-15mm |
Insulating glass thickness | 60mm |
Glass washing speed | 2-10m/min |
Glass conveyor speed | 45m/min |
Washing brushes | 3 pairs of soft brushes |
Water supply | Water consumption:0.5t/h conductivity:40μs/cm |
Air supply | Flow: 1m³/min |
Air pressure | ≥0.8MPa |
Total power | 3P 380V 50HZ |
Dimension | 23500*3500*3700mm |
Weight | 6500kg |
Other sizes of the vertical insulating air-floating glass processing line with gas filling :
Parameters | Unit | LJBZ2025GF | LJBZ2535GF | LJBZ2535DGF |
Power supply | 380V 50Hz 3P | |||
Total power | KW | 41 | 44.5 | 51.5 |
Washing speed | m/min | 2~10 | ||
Maximum working speed | m/min | 45 | ||
Minimum glass size | mm | 450*280 | ||
Maximum glass size | mm | 2000*2500 2000x3000 (Pressed by twice) | 2500*3200 2500*3500(Pressed by twice) 2500x4500(Pressed by twice, add suckers) | |
Flat glass thickness | mm | 3~15(3-30) | ||
Washing brushes | Pieces | 6 | ||
Maximum thickness of insulating glass | mm | 60 | ||
Total gas consumption | L/min | 1200 | ||
Conveyer roll height | mm | 520 | ||
Dimension | L*W*H(mm) | 19500*3500*3200 | 23500*3500*3700 | 27000*3500*3700 |
Optional functions of vertical insulating air-floating glass processing line with gas filling :
• Step glass with optional edges (L:100mm W:50mm)
• Shaped glass
• Pre washing machine
Details of Automatic vertical insulating air-floating glass processing line
01 transfer section
Coating detection mechanism, automatic detection of offline Low-e film
02 washing machine
• You can wash low-e glass with 6 soft brushes of 0.1mm soft hair
• The new air knife uses an aluminum profile (Duckville Air Knife) and the size of the air outlet is adjusted by the aluminum profile duck beak. This reduces the number of adjusting screws, prevents each screw from loosening, and avoids air knife resonance.
• The air knife can automatically adjust the width of the air knife according to the thickness.
• The operation box with the cleaning speed display can accurately display the cleaning speed (8-10m).
• Water tank automatic temperature control, water supply system
• European silencer system
• Stainless steel material
03 discharge section
• Storage glass
04 inspection and installation section
The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass
05 transfer section
• Automatic measurement of glass thickness. It can be used according to actual needs when working.
06 pressing and filling section
Other product of LIJIANG GLASS
Vertical edge deleting machine Glass Edge Grinding Machine with servo motor
LJDM2545 Smart Vertical Edge Remover is used to remove low-e glass edge film. The glass edge remover adopts the imported servo control method and performs accurate positioning with smooth operation. High quality whetstones are durable and can produce clean and beautiful whetstones. The distance can be electrically set in the range of 10 to 150 mm.
Low-E glass, also known as low emissivity glass, is a type of film product in which the surface of the glass is composed of a multilayer metal or other compound. Compared to common glass and traditional ceramic coated glass, the coating has excellent insulation and light transmission.
Low-e glass types:
Single silver Low-E glass
A single silver Low-E coated glass usually contains only one functional layer (silver layer). In addition to other metal and compound layers, the total number of coating layers reaches 5.
Double glazing Low-E glass
Double silver Low-E coated glass has two functional layers (silver layer), as well as other metal layers and compound layers, and the total number of coating layers reaches nine. However, the technical process control of double glazing Low-E glass is much more difficult. Than single silver.
Main feature of Low-E film deleting machine:
Vertical Low-E glass edge deletion machine contains 3 sections: glass loading section, deleting section and glass unloading section. Low-E film deletion machine has 4 kinds of different directions. Online low-e and outline low-e glass.
The vertical low-e film edge deletion machine can delete the double or triple low-e film.
Technical parameter:
Max. glass processing size | 2500*4500mm |
Min. glass processing size | 400*280mm |
Glass thickness | 3-15mm |
Diameter of grinding wheel | 200mm |
Conveyor height | 500mm |
Edge deleting width | 10-50mm |
Transmission speed | 29m/min |
Edge deleting speed | 2-29m/min |
Abrasive wheel width | 10/12/15mm |
Glass thickness | 3 - 15mm |
Grinding wheel speed | 0~3000r/min |
Total air consumption | 100L/ min |
Air pressure | ≥0.8MPa |
Total power | 3P 380V 50Hz 15KW |
Dimension | Dimensions :9700×2500×3400mm |
Total weight | 3700KG |
Electrical parameters
NAME | ORIGIN | BRAND |
Servo motor | Taiwan | TAIDA |
PLC | Taiwan | TAIDA |
Pneumatic component | Taiwan | AAIRTAC |
Low pressure electricity | Germany | SIEMENS |
Circuit breaker | Germany | SIEMENS |
Sensor switch | Korea | AUTONICS |
Approach switch | Korea | AUTONICS |
Limit switch | Taiwan | TEND |
Connector | Germany | SIEMENS |
Frequency converter | France | SCHNEIDER |
Main Button | France | SCHNEIDER |
Intermediate relay | Japan | OMRON |