LJJ2535 Insulating Glass Sealing robot

Application

LJTJ2535 is the latest automatic vertical insulating glass sealing robot. It is used to coat double glazed glass through mixing the A component and B component together according to a certain percentage. Applied to double/triple/shaped and stepped glasses (Optional) with stable performance and easy operation.

Mechanical head is placed in front

Achieve the real connection with IG line when doing stepped glass.

Storage Function

It can store three pieces of insulating glasses on the three belts ( less than 1.8m.), it need 2 more sets servo motors, control systems.

Eight Servos

The robot uses eight YASKAWA servos, four of them control transmission parts, in the another four servos, they control sucker, lifting, driving and Forward & backward movement and rotating.

Single Glue System

Equipped with single A component and single B component.

Double Glue Systems(option )

Equipped with two sets of A components and two sets of B components, which can be used for two kinds of sealants, such as silicone rubber, polysulfide rubber and silicone structural adhesive.

Double /triple Shaped / stepped glass Function (Optional)

With the development of updating technology, the sealing robot can coat eight shaped glasses according to the glass market.(but it’s optional function , before order this function should confirm manufacturer)

Electric proportional valve: the rubber nozzle fit the glass gap is more perfect and stable.

Pump A &Pump B

Use Taiwan-Airtac

The glass edge and corner is full without air bubbles, smooth surface, no need to pare the corner

Synchronous belt transmission

to make the glass being transferred smoothly with accurate positioning

Electric and compressed air switch valve: Ensure electrical automatic switch, stable performance and uniform coating.

n Technical data

• Main components list

Operating notes:

• Max. glass size (mm):2500(H)*4000(L)
• Min. glass size (mm):300(H)*400(L)
• Extruding speed :100mm~500mm/s
• Extruding depth:5mm~18mm
• Sealant supply pressure :<35 Mpa (hydraulic pressure<10Mpa ,sealant pressure <35Mpa)
• Board angle :6°~9°
• Air pressure :0.6~0.8 Mpa
• Max glass weight :300kg
• Glass specification :(4+6+4)mm~(12+25+12)mm
• Extruding sealant must under the condition that the glass edge is smooth and without dislocation of the insulating glass ,there are many sensors on the machine ,it require unrelated persons do not near the machine so as to avoid malfunction and cause damage of the machine or threaten the personal safety .
• It need to open the timing sealant discharge function if it need long time (more than 5 minutes )to extrude sealant to the second glass so as to avoid blocking the mixer
• Check the parameters carefully before extruding sealant ,change the parameter of glass size ,glass thickness etc timely when change the glass batch.
• It need to change the sealant amount if use different sealant as the viscosity maybe different

• Specification of Insulating glass sealing robot

  Model	LJTJ2540
  Voltage Power	415V 13KW
  Air Pressure	0.5~0.7Mpa
  Extruding pressure	32Mpa
  Max.Glass size	2500*4000
  Min.Glass size	400*300mm
  Glass thickness	12~56mm
  Working speed	5~40m/min
  Overall dimension	11000*3600*3500mm

  Machine Noise :

  A-weighted sound pressure level
  Stand-by state	Working state
  50 db	85 db

Related product of LIJIANG GLASS

Pneumatic And Hydraulic Silicone Sealants Filling Machine For Insulating Glass

Main feature of the LJST02A silicone sealants spreading machine

• Imported motor system to improve equipment efficiency

• Sealant gun, stainless steel mixer

• High pressure protect device

• Anti-back flow control structure

• Mixed rate detector can control the rate of two kinds of glue

The silicone sealant-spreading machine LJST02A uses motor to control the sealing.

Main feature of the sealant-spreading machine LJST03

• Use cylinder to provide power

• China sealant gun, stainless steel mixer

• High pressure protect device

• Anti-back flow control structure

• Mixed rate detector can control the rate of two kinds of glue

LJTB01 Automatic Butyl Extruder Machine

1. Touch-screen operation, simple and practical

2. Auto-measure the width of spacer, nozzle automatic positioning

3. Auto-centering and auto-clamping

4. The bigger wheel help to coat the arc frame

5. Coating nuzzle is Teflon brand ,non-stick coating

6. The coating speed is up to 47m/min,saving materials up to 30％,( 5g/m)

7. The crossbeam height is easy to adjust,we can control the height of butyl

8. The special part controls both sides of nozzle opening and closing at the same time

9. Alarm device when use out of butyl and easy to load butyl

10. Pre-heading function,set a regular time before working time

11. Glue cylinder Adopt the upright structure, easy to change butyl.

12. Automatic filter function Automatically filter debris, keep spreading evenly.

13. Hydralic and Pneumatic supercharging pump ,German MAXIMATOR brand

14. Pressure release valve German HAWE brand ,high pressure resistance ,keep the butyl well proportioned

15. Pneumatic component Taiwan Airtac

16. Japan OMROM Relay

² Main components

LJGZ2020 Automatic desiccant filling machine

APPLICATION

The machine can automatically achieve actions of drilling holes automatically in the insulating glass spacing frames, filling desiccant and sealant. The control system adopts Germany Siemens, so the speed of filling is quick and stable operation ensure the valid closure property of sealant. The machine improves quality of insulating glass, it’s a necessary equipment in the process of insulating glasses.

Main feature

n The filling height of can be adjusted according to the size of spacer frame

n Filling time can be adjusted

n Desiccant auto loading and replenish

n Auto drilling, filling and sealing function

n Germany Siemens PLC control system

n Touching screen interface, simple and visible

n Adding glue way is safe and easy

n Machine can fill the arc frame.(optional function)

n Can fill Molecular sieve diameter 1.0mm-1.5mm(optional function)

Main technical parameter