1. SY-4ΓФ510mmX1600mm PVC Film Calendar Line
Design conditions:
2. Quick Detail:
Project | Equipment name | Quantity |
1 | Transparent film automatic metering system | 1set |
2 | SRL-Z500/1000A Mixer unit | 1set |
3 | PRE-190 Planetary screw extruder | 1set |
4 | SK-Ф560mmX1680mm Mixing mill | 1set |
5 | SJL-220 strainer | 1set |
6 | SY-4Γ510X1600mm Four Roller Calender Machine Unit | 1set |
3. Description:
Transparent film automatic metering system
Purchased parts all choose elements produced by famous company, and controlled by microcomputer. Using digital signal processing technique and advanced windows operating floor to realize full digital control and intelligent data acquisition. Using weighing sensor module as transfer element, sending weighing signal to computer control system, and then, control system will automatically operate according to user preference and control valve switch, weighing many kinds of materials. So, users can do simple operation just only through operation panel Settings and selecting some parameters, to realize accurate measurement control of many kinds of materials. This system also has the storage function of process formula management and weight of materials, which is convenient for users to use and manage, and to improve the product quality.
PRE-190 Planetary Extruder
3.1Main Machine Part
3.1.1 The screw material is alloy steel, contain one piece main screw(1000mm), 10pcs planetary screws(10pcs which is 1000mm), cutter head and tooth cover.
3.1.2 Hard tooth surface gear box, made in Jiangyin;
3.1.3 Main motor power:160 KW, ABB frequency converter, SIEMENS motor;
3.1.4 Pure material feeding motor power.:1.5KW
3.1.5 With one set of used material feeding system.
3.1.6 Hopper: the whole body is made by stainless steel, together with two measurement meters on the hopper.
3.1.7 One set of metal separator, made in Germany.
3.2. Electric Control and heating Part
3.2.1 Control Board : Button type , SIEMENS Contactor.
3.2.2 Output: 800-900kg/h.
3.3 Metal separator
Germany S+S metal separator is installed on the feeding hopper of planetary extruder, separating existing metal impurities and protecting planetary screw.
3.4 Temperature controller
3 Unit 18 KW temperature controller, one match with the center of screw, other two match with barrel.
SJL-220 Strainer
a: Main specification:
a-1. Screw Dia: ¢9″(220mm)
a-2. Rotation rate: Max 75rpm
a-3. Capacity: 700~900 Kg/h
a-4. Main motor: 90kW,Variable frequency motor,SIEMENS motor
b: Component:
b-1. Screw: one unit
b-2. Barrel: one unit
b-3. Head die: one unit
b-4. Foundation: one unit
b-5. Transmission unit: one unit
b-6. Lubrication and hydraulic unit: one unit
b-7. Electric control cabinet: one unit
b-8. Pipes: one unit
SY—4Г1600mm Four Roller Plastic Film Calender Machine
Main technical specification:
2X22kw(1,4 roller),
SIEMENS motor.
4. Applications:
This system is suitable for the production of all kinds of transparent, semi-transparent and high filling PVC soft plastic film, wood-pattern paper, Christmas cloth and synthetic leather.
5. Specifications:
Type | SY-4ΓФ560x1830 | SY-4ΓФ610x2030 | SY-4ΓФ660x2300 | SY-4ΓФ760x2800 | SY-4ΓФ860x4000 |
Roller Specifications (mm) | Ф560x1830 | Ф610x2030 | Ф660x2300 | Ф760x2800 | Ф860x4000 |
Thickness of rolled products(mm) | 0.08-0.8 | 0.08-0.8 | 0.08-0.8 | 0.08-0.8 | 0.09-0.35 |
Width rolled products (mm) | 1400-1550 | 1600-1750 | 1900-2050 | 2300-2500 | 3000-3200 |
Main motor power(KW) | 45KWx2; 55KWx2 | 55KWx2; 75KWx2 | 75KWx2; 90KWx2 | 90KWx2; 110KWx2 | 110KWx2; 150KWx2 |
6. Competitive Advantage:
1. The production line equips with the most advanced technology which will not leak and made the mixer shaft and the mixing chamber wear-resistant and intensive mixing.
2. Mixing mill roller drives independently . It stands wear and tear and lower noise.
3. The bearing of calendar adopt the famous band in china which owns high precision.
4. The surface of the roller is hardness and very smooth. The thickness of the product is under control.
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
8. Option
Conveyor:
1.PRE-190 planetary extruder and mixing mill: 1 set
1-1 Electricity:3.7KW AC motor
1-2 Type:bucket type convey
1-3 Material of conveyer belt:stainless steel
2. Mixing mill and strainer: 1 set
2-1 Electricity:1.5KW AC inverter motor
2-2 Type:level rotary type
2-3 Material of conveyer belt:canvas
3. Strainer and calendar: 1 set
3-1 Electricity:1.5KW+0.75KW AC inverter motor
3-2 Material of conveyer belt:canvas
3-3 Type:level rotary type
3-4 Stand is attached to swing mechanism.
9. commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T
before shipment
2. Lead Time: 60 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s
factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before shipment
(2) Overseas Commissioning and charges
one or two technicians will be sent to the buyer to guide the
installation and commissioning of the equipment if the customer
requests.
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we suggest
that customers should buy the spare parts. (Fittings list will be
provided.)
7. English manual, Figuration drawing, and footing drawings are
provided.