800 - 1000 Kg/H Calender Machine For Pvc Film Manufacturing Process
1. Quick Detail:
PVC Calendar line is able to produce a wide range of PVC film and sheet products for different applications. The line is composed of φ450×1350mm roller “Γ” type 6-roll Calendar, 150 planetary extruder, and together with up-stream and down-stream auxiliary equipment.
2. Introduction of Product
This system is composed of six-roll calendar, peel-off feeder, two-roller calendar and auxiliary cooling machine. |
This system is suitable for the production of rigid PVC film rolls in the thickness of 0.08-1.2mm with the thickness tolerance<0.005mm. |
Calendar roll adopts independent driving in conjunction with special hard gear reducer; options include preload, anti-curving device and hydraulic axle crossover device. |
The calendar roll adopts independent AC servo motor drive; it can be individually regulated or jointly regulated by following the calendar. |
3. Description:
Project | Equipment Name | Quantity |
1 | SRL-Z500/1000A mixer unit | 1set |
2 | ZJF-700 spring conveyor | 1set |
3 | S4910-1 vibrating screen | 1set |
4 | PRE-190 planetary extruder | 1set |
5 | SK-¢450x1200mm Two Rolls Mixing Mill | 1set |
6 | Transporter (swing type) | 1set |
7 | ZD Series screw loader | 1 set |
8 | SY-6ΓФ450x1350mm Six-roll calender,auxiliary machine,rolling,temperature control,full set electric appliance | 1set |
4. Applications:
Fix(Six) Roll Calender is Applicated in producing high grade rigid transparent PVC sheet, colorful PVC
sheet, flexible PVC sheet,such as food package,medicine package and other uptake plastic container, medical, vaccume forming.
5. Specifications:
SY-5L | SY-5Г | SY-6Г | SY-5Г | SY-5Г1500 | SY-5Г1600 | SY-5Г1800 | |
Roller size | Ø320× | Ø400× | Ø400× | Ø450× | Ø510× 1500mm | Ø560× 1600mm | Ø610× 1800mm |
Arrangement patterm | L types | Г types | Г types | Г types | Г types | Г types | Г types |
Calendering speed | 5-25m/min | 6-30m/min | 6-30m/min | 7-35m/min | 8-40m/min | 8-45m/min | 10-50m/min |
Roller quantity | 5 | 5 | 6 | 5 | 5 | 5 | 5 |
Tinckness of Calender product | 0.1-06mm | 0.06- | 0.2-1.2mm | 0.08-1.0mm | 0.08-1.0mm | 0.08-1.0mm | 0.08-1.0mm |
Largest with of Calender product | 450- | 610- | 610- | 610- | 720-1250mm | 720-1350mm | 800-1500mm |
Driving power | 45kw | 115kw | 136kw | 170kw | 235kw | 290kw | 380kw |
Heating power | 90kw | 210kw | 240kw | 265kw | 315kw | 385kw | 456kw |
Capacity | 250kg/h | 450kg/h | 500kg/h | 650kg/h | 800kg/h | 1000kg/h | 1500kg/h |
6. Competitive Advantage:
a. The rollers are drilled roll with hot-grinded, single motor single transmission with a stable and adjustment speed work. The machine use roller bearing which can bear high temperature. Sealing type is labyrinth.
b. The film can infinite extend, with a high work speed, high produce capacity, good quality and uniform thickness.
c. The main machine has roll crossing, preloading and anti-bending device, the nip adjustment speed can be adjusted, the electric parts has PLC control.
7. Service:
8. Option
This sysytem is composed of five-rollers calender, multiple-roller lead device and auxiliary cooling machine
9. Commercial terms
Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)