Self-developed Customized Motor Inverter 1.5kw 2hp Input 220v single phase output 380v

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Tighter Process Control with Variable Speed Drives

No other AC motor control method compares to variable speed drives when it comes to accurate process control. Full-voltage (across the line) starters can only run the motor at full speed, and soft starts and reduced voltage soft starters can only gradually ramp the motor up to full speed, and back down to shutoff. Variable speed drives, on the other hand, can be programmed to run the motor at a precise speed, to stop at a precise position, or to apply a specific amount of torque.

In fact, modern AC variable speed drives are very close to DC drives in terms of fast torque response and speed accuracy. AC motors, however, are much more reliable and affordable than DC motors, making them far more prevalent.

Most drives used in the field utilize Volts/Hertz type control, which means they provide open-loop operation. These drives are unable to retrieve feedback from the process, but are sufficient for the majority of Variable Speed Drive applications. Many open-loop variable speed drives do offer slip compensation though, which enables the drive to measure its output current and estimate the difference in actual speed and the setpoint (the programmed input value). The drive will then automatically adjust itself towards the setpoint based on this estimation.

Most variable torque drives have PID capability for fan and pump applications, which allows the drive to hold the setpoint based on actual feedback from the process, rather than relying on an estimation. A transducer or transmitter is used to detect process variables such as pressure levels, liquid flow rate, air flow rate, or liquid level. Then the signal is sent to a PLC, which communicates the feedback from the process to the drive. The variable Speed Drive uses this continual feedback to adjust itself to hold the setpoint.

High levels of accuracy for other applications can also be achieved through drives that offer closed-loop operation. Closed-loop operation can be accomplished with either a field-oriented vector drive, or a sensorless vector drive. The field-oriented vector drive obtains process feedback from an encoder, which measures and transmits to the drive the speed and/or rate of the process, such as a conveyor, machine tool, or extruder. The drive then adjusts itself accordingly to sustain the programmed speed, rate, torque, and/or position.

Extended Equipment Life and Reduced Maintenance

Single-speed starting methods start motors abruptly, subjecting the motor to a high starting torque and to current surges that are up to 10 times the full-load current. Variable speed drives, on the other hand, gradually ramp the motor up to operating speed to lessen mechanical and electrical stress, reducing maintenance and repair costs, and extending the life of the motor and the driven equipment.

Soft starts, or reduced-voltage soft starters (RVSS), are also able to step a motor up gradually, but drives can be programmed to ramp up the motor much more gradually and smoothly, and can operate the motor at less than full speed to decrease wear and tear. Variable speed drives can also run a motor in specialized patterns to further minimize mechanical and electrical stress. For example, an S-curve pattern can be applied to a conveyor application for smoother decel/accel control, which reduces the backlash that can occur when a conveyor is accelerating or decelerating.

Problems Caused by Full-Voltage Starters

At the instant of energization, the locked rotor (zero-speed) is about 600% of full-load running current This heavy current then drops off gradually as the load breaks loose, and the motor comes up to speed, but causes unacceptable voltage sag on the power system, adversely affecting other loads. It can also cause shock damage and long-term excessive wear on the motor. Using this starting method may force the utility to impose a limit on the size of motors you can use, since across-the-line starting causes problems upstream into the utility's system, creating problems for other customers. The switching surges of abruptly starting and stopping create stress on the motor insulation.

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