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High Purity Al2O3 Alumina Ceramic Grinding Balls Media Spherical

Specifications

Brand Name :

Zhongli

Model Number :

AGB-01

Certification :

CE ISO

Place of Origin :

China

MOQ :

1kg

Payment Terms :

L/C,T/T,Western Union

Supply Ability :

40-200ton per month

Delivery Time :

within 15 days

Packaging Details :

plastic + barrel

Thermal Conductivity :

20W/m·K

Shape :

Spherical

Material :

Alumina

Size :

1mm-50mm

Hardness :

9 Mohs

Density :

3.6-3.7 g/cm3

Abrasion Resistance :

≤0.01%

Application :

Grinding and milling of ceramic raw materials, mineral raw materials, and chemical raw materials

Max Operating Temperature :

1200℃

Color :

White

Thermal Expansion Coefficient :

7.2×10-6/℃

Water Absorption :

≤0.01%

Crushing Strength :

≥2000N

Chemical Composition :

Al2O3 ≥92%

Description

Product Description

Titanox Balls High-Purity Alumina for Corrosive Environments: The Ultimate Solution for Industrial Challenges

Name: High Purity Al2O3 Alumina Ceramic Grinding Balls Media Spherical
Brand: Zhongli
Price: 1 USD

In the demanding world of industrial processes, the need for materials that can withstand harsh conditions is paramount. Titanox Balls High-Purity Alumina for Corrosive Environments stands out as a premier choice, offering unmatched durability and resistance.

Understanding High-Purity Alumina Balls

High-purity alumina balls, such as Titanox Balls, are crafted from alumina ceramic, known for its exceptional properties. These balls are primarily composed of aluminum oxide (Al2O3), with purity levels ranging from 80% to 99%. The high alumina content ensures superior performance in extreme conditions, making them ideal for various industrial applications.

Key Features of Titanox High-Purity Alumina Balls

High Strength and Durability: With compressive strength reaching up to 35000 N for larger sizes, these balls can withstand significant mechanical stress.
Corrosion Resistance: The high alumina content provides excellent resistance to both acidic and alkaline environments, making them suitable for use in corrosive settings.
Thermal Stability: Titanox Balls maintain their integrity at high temperatures, ensuring consistent performance in heat-intensive processes.
Low Water Absorption: With a water absorption rate of less than 5%, these balls remain stable and effective, even in humid conditions.
Chemical Inertness: The inert nature of high-purity alumina balls prevents unwanted chemical reactions, safeguarding catalysts and other sensitive materials.

Applications of Titanox High-Purity Alumina Balls

Titanox Balls are utilized across a wide range of industries, thanks to their robust properties. Here are some of the primary applications:

1. Petrochemical Industry

In the petrochemical sector, Titanox Balls are employed as packing materials in transformation furnaces, reaction furnaces, and packing towers. Their ability to endure high temperatures and corrosive environments makes them indispensable for maintaining efficient operations and protecting catalysts.

2. Environmental Protection

High-purity alumina balls are used in absorption towers for gas purification processes. Their chemical inertness and thermal stability ensure that they effectively filter contaminants without degrading over time.

3. Chemical Industry

In chemical processing, where high pressure and temperature conditions are common, Titanox Balls serve as support materials for catalysts in reactors. Their resistance to fouling and degradation helps maintain the efficiency and longevity of chemical reactions.

4. Grinding and Milling

Alumina balls are also used as grinding media in various industries, including paints, inks, and ceramics. Their hardness and wear resistance make them ideal for reducing particle sizes and achieving uniform mixtures.

Why Choose Titanox Balls for Corrosive Environments?

When selecting materials for corrosive environments, several factors must be considered to ensure reliability and performance. Titanox Balls High-Purity Alumina offers distinct advantages:

Customizable Specifications: Available in various sizes and alumina content levels, Titanox Balls can be tailored to meet specific industrial requirements.
Certified Quality: With ISO 9001 certification, these balls adhere to international quality standards, guaranteeing consistent performance.
Economic Efficiency: The durability and long lifespan of Titanox Balls reduce the need for frequent replacements, leading to cost savings over time.
Environmental Responsibility: By minimizing waste through their extended lifespan and inert nature, Titanox Balls contribute to more sustainable industrial practices.

●Chemical Composition:

Composition	Al₂O₃	SIO₂	CaO+MgO	Fe₂O₃
Wt%	≥92	7 max	≤2	＜0.1

●Typical Properties:

Specific Gravity

g/cm³

Bulk Density kg/L

Hardness

Moh’s

Water Absorption

Self wearing loss %(24hrs)

Compression

Mpa

≥3.65

≥2.2

＜0.01

≤0.012

≥2000

● Sizes Φ:

Size(mm)	Size(mm)	Size(mm)	Size(mm)
0.5-1.0	6.0	20.0	70.0
1.0	8.0	25.0	80.0
2.0	10.0	30.0	90.0
3.0	13.0	40.0	100.0
4.0	15.0	50.0
5.0	18.0	60.0

1. Mechanical & Physical Properties

Property	Alumina (92%)	Alumina (99%)	Zirconia	Steel	Silica Sand
Density (g/cm³)	3.6	3.9	6.0	7.8	2.2
Hardness (Mohs/HV)	9 (~1,500 HV)	9 (~1,800 HV)	8.5	6-7	7
Wear Rate (g/ton)	10–50	5–20	1–5	100+	300+
Compressive Strength	2,000 MPa	2,500 MPa	2,200 MPa	500 MPa	Low

Key Takeaways:

99% Alumina offers 30% lower wear than 92% grade.
2–5x longer lifespan vs. steel in abrasive slurries.
Harder than zirconia but less tough (ideal for fine grinding).

2. Chemical & Thermal Resistance

Property	Alumina (99%)	Performance Impact
Chemical Inertness	Resists pH 1–14	Safe for acids/alkalis, pharmaceuticals.
Max Temperature	1,600°C	Stable in kilns, calcination.
Thermal Shock	Moderate	Avoid rapid quenching (>200°C/min).
Contamination Risk	None	Zero metal ions (critical for Li-ion batteries).

Vs. Competitors:

Beats steel in corrosion resistance.
Outperforms silica sand in wear & consistency.

3. Grinding Efficiency

Particle Size Reduction: Achieves sub-micron fineness (D50 < 1µm) in wet/dry mills.
Speed: Higher density (vs. silica) improves kinetic energy transfer.
Consistency: Uniform shape/size prevents clogging in bead mills.

Best For:

High-purity materials (e.g., ceramics, electronics powders).
Slurry processing (paints, dyes).

4. Industry-Specific Performance

Industry	Benefit of Alumina Balls
Mining	50% lower replacement cost vs. steel in ore grinding.
Pharma	FDA-compliant, no endotoxin release.
Batteries	Prevents Fe/Ni contamination in cathode materials.
Paints	Maintains color purity (no metal leaching).

5. Cost vs. Lifetime Analysis

Media Type	Cost per kg	Lifespan (hours)	Cost per Ton Ground
Alumina (92%)	$5–10	2,000–3,000	$0.50–1.00
Steel	$2–4	500–800	$2.00–4.00
Zirconia	$50–100	5,000+	$0.20–0.50

Trade-Off:

Alumina balances cost and performance – Ideal when zirconia is over-spec.

Performance Summary: Why Choose Alumina?

✅ Cost-Effective: 3x cheaper than zirconia for moderate abrasion.
✅ High-Purity: 99.9% Al₂O₃ for sensitive applications (e.g., pharma).
✅ Versatile: Works in ball/attritor/planetary mills.
✅ Low Maintenance: Non-corrosive, easy to clean.

Limitations:

Not for high-impact milling (e.g., hammer mills).
Thermal shock risk in rapid cooling applications.

Need Custom Alumina Balls?

We supply:

Sizes: 1mm–50mm (±0.01mm tolerance).
Grades: 92%, 95%, 99%, ZTA-composite.
Certifications: ISO 9001, RoHS, FDA (for pharma).

●Package:

25KG/woven bag,1000KG-1250KG for one pallet with shrink wrapped