China Tencan 1-10L Lab Stirred Ball Mill Energy Saving Low Vibrating & Low Noise
Overview
Lab Stirred Ball Mill primarily comprises a jar containing internal grinding media, a stirring mechanism, and auxiliary components such as a recycling system, cooling apparatus, timer, speed control unit, and more. Its high efficiency and capability to produce finely granulated materials cater to the technological demands of diverse processes. Due to its small-batch processing, low power consumption, and affordability, the stirred ball mill stands as an ideal choice for universities, research centers, and enterprises seeking to crush novel materials and conduct paint research.
Working Principle
When the machine rotates at high speed, driven by the main axis, the grinding media move irregularly simultaneously, causing the material to undergo crushing, grinding, and shearing actions, ultimately transforming it into finely granulated powder. The dimensions, shape, and proportioning of the grinding media all influence the grinding outcome. Typically, larger grinding media tend to produce finer powder. Achieving an optimal blend of grinding media and adjusting the rotational speed accordingly can enhance the grinding effectiveness.
Applications
Lab Stirred Ball Mill is widely used in fields of zirconia silicate, zirconia, alumina oxide, ceramic, chemical, electronic material, magnetic material, paper-making, painting, non-metal minerals, new materials, coating, graphite, calcium carbonate, medicine, and so on.
Features
1. It boasts a high energy utilization rate, contributing to energy savings.
2. Granularity is adjustable by adjusting grinding time.
3. Less vibration, low noise.
4. Simple structure, easy operation.
5. Meet requirements of various processes, realize continuous or intermittent production.
6. Jar with jacket, easy to control the grinding temperature .
7. Customized service is available. Special functions such as timing, speed adjusting, recycling, temperature controlling can be selected and ordered.
8.Customers can choose from a wide range of grinding jars made from various materials, including stainless steel, corundum ceramic, polyurethane, zirconia, and others.
Technical Parameters
Technical Parameters of Tencan Lab Stirred Ball Mill | ||||||||
Model No. | Rotate Speed (RPM) |
Total Volume (L) |
Max Load Volume (L) |
Power Supply | Available Jars | Feed Sizes (mm) |
Output Granularity (μm) |
Control Mode |
JM-1L | 50-1400 | 1 | 0.35 | 220V/0.37KW | Stainless Steel Jar Nylon Mill Jar Corundum Mill Jar PU Mill Jar Zirconia Mill Jar Agate Mill Jar PTFE Mill Jar |
≤5mm | ≤1μm | Frequecny Converter |
JM-2L | 50-1400 | 2 | 0.70 | 220V/0.37KW | ≤5mm | ≤1μm | Frequecny Converter | |
JM-3L | 50-1400 | 3 | 1.05 | 220V/0.37KW | ≤5mm | ≤1μm | Frequecny Converter | |
JM-5L | 60-560 | 5 | 1.75 | 220V/0.75KW | ≤5mm | ≤1μm | Frequency Converter or Fixed Speed setting at buyer's option |
|
JM-10L | 60-560 | 10 | 3.50 | 220V/1.5KW | ≤10mm | ≤1μm |
Available Mill Jars & Balls
As a specialized manufacturer of planetary ball mills, we offer not only a diverse range of planetary ball mills but also a comprehensive selection of accessories, including mill jars and mill balls in a variety of sizes.
Available mill jars: 304 or 316L stainless steel mill jars, agate mill jars, , Alumina ceramic mill jars (corundum ) zirconia mill jars, silicon nitride mill jars, nylon mill jars, PU mill jars, tungsten carbide mill jars, PTFE mill jars, and etc.
Available mill balls in full sizes: Tungsten carbide balls, Agate balls, Zirconia balls, Stianless steel Balls, Alumina balls, and etc.
Recommendation For Matching Solutions About Mill Jars & Materials | |
Categories of Materials | Recommended Mill Jars |
Soil and other Materials which are not allowed with any impurity | Agate mill jar |
Metal & nonmetal materials which are not allowed with any impurity | Zirconia mill jar |
High hardness materials like diamond, tungsten carbide | Tungsten carbide mill jar |
Strong add & alkali materials or other materials at high temperature | PTFE mill jar |
Iron ore materials with lower impurity sensitivity | 304 Stainless steel mill jar |
Pigment or other materials with later process under high temperature | Nylon mill jar |
Aluminum materials like ceramic glaze | Corundum mill jar |
Electronic materials like lithium battery | Polyurethane mill jar |
Easily oxidized materials or some special materials which need to be protected under special atmosphere. | Vacuum mill jar |
References About Grinding Medias & Materials | ||
Materials of Grinding Media |
Hardness (Mohs) |
Features |
Zirconia Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
Stainless Steel Balls | ≥6.0 | Wear-resistant, general corrsion resistance, high temperature resistance. |
Agate Balls | ≥7.0 | Super wear-resistance, used for medicine,food and other materials which can not be contaminated with metal, corrosion, and high temperature resistance. |
Alumina Balls | ≥8.5 | Wear-resistant, corrsion resistance and high temperature resistance. |
Tungsten Carbide Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
Matching Solutions for Mill Jars & Balls | |||||
Items | Agate Balls | Alumina Balls | Stainless Steel Balls | Zirconia Balls | Tungsten Carbide Balls |
Agate Mill jar | √ | ||||
Corundum Mill Jar | ▲ | √ | ▲ | ||
Stainless Steel Mill Jar | √ | ||||
Zirconia Mill Jar | ▲ | √ | |||
Nylon Mill Jar | ▲ | √ | |||
PTFE Mill Jar | √ | ▲ | |||
Polyurethane Mill Jar | √ | ▲ | |||
Tungsten Carbide Mill Jar | ▲ | √ | |||
√ means: most suitable ▲ means: suitable |