Product Description:
Advanced Laser Cutting Machine: Precision and Versatility
When it comes to precision cutting, the Advanced Laser Cutting Machine is the optimal choice for industrial applications. With its cutting-edge, high-frequency pulsed laser and a wide range of materials capabilities, this machine is a must-have for any manufacturing facility. Here are some of its key features:
Key Features:
- High-Power Laser Source: Equipped with a cutting-edge, high-frequency pulsed laser for superior cutting performance.
- Versatile Material Handling: Capable of processing a wide range of materials including metals and non-metals.
- Multifunctional Cutting Capabilities:
- Supports continuous sheet cutting
- Precision single-point cutting
- Efficient strip cutting
- Advanced X/Y Axis Control: Utilizes high-precision DC servo motors and ultra-fine 0.1μm optical encoders for unparalleled accuracy.
- Intelligent Motion Control: Features automatic focus-following functionality and dynamic piercing control.
- High-Resolution Imaging: Incorporates a premium CCD camera system for real-time visual monitoring, pattern recognition, and mark point detection.
- Robust Power Supply: Equipped with a German-made, high-stability power source. Taiwanese brand power supply used for optical components.
- Impressive Cutting Range: Capable of processing materials up to 19mm in thickness, catering to a wide array of industrial applications.
- Precision-Engineered Components:
- Motor base and optical platform constructed with natural granite
- Designed for superior stability and vibration resistance
- Ensures maintained accuracy over time
In addition to these features, the Advanced Laser Cutting Machine also offers a range of benefits:
Additional Benefits:
- Ideal for high-precision industrial applications
- User-friendly interface for easy operation
- Reduced material waste due to precise cutting
- Suitable for both small-scale and large-volume production runs
- Low maintenance requirements, ensuring long-term reliability
Features:
Advanced Laser Cutting System: Features, Advantages, and Applications
Key Features:
The advanced laser cutting system is equipped with the following features:
- Precision Cutting
- Irregular shape high-speed cutting
- Contour cutting
- Small hole drilling
- Hand-held cutting capabilities
- Superior Processing
- High-quality edge finishing
- No taper effects
- Minimal material loss
- Burr-free cutting
- Eco-Friendly Operation
- No pollution
- No powder residue
- No wastewater production
Advantages:
The advanced laser cutting system offers the following advantages:
- High-Speed Processing
- Rapid cutting of complex shapes and patterns
- Superior Cut Quality
- Clean edges with no tapering
- Minimal to no burrs
- Extremely small chipping, if any
- Cost-Effective
- High yield rate
- Low consumable usage
- Energy-efficient operation
- Environmentally Friendly
- Clean process with no harmful byproducts
Compatible Materials:
The advanced laser cutting system is compatible with the following materials:
- Specialized Glass
- Ultra-clear glass
- Plain white glass
- High borosilicate glass
- Quartz glass
- Electronic Components
- Phone glass covers
- Car glass
- Camera glass covers
- LCD screens
- Optical Materials
- K9 glass
- Various optical filters
- Mirror cutting
- Precious Materials
- Sapphire processing for watch faces and electronic components
Applicable Industries:
The advanced laser cutting system is widely applicable in the following industries:
- Glass Manufacturing
- Optical glass
- Tempered glass
- Ultra-thin glass
- Laboratory glassware
- Medical glass equipment
- Electronics
- Mobile phone screens and covers
- Tablet displays
- Laptop screens
- Optical/ITO/Yellow/Purple semiconductor glass
- Automotive
- Car windows and windshields
- Dashboard displays
- Instrumentation panels
- Real Estate and Construction
- Architectural glass
- Decorative glass panels
- Bathroom glass fixtures
- Home Appliances
- Glass panels for ovens and refrigerators
- Lighting glass components
- Communication Media
- Mobile device screens
- Watch sapphire covers
- Camera and CCTV lenses
- New Energy Sector
- Solar panel glass
- Specialized glass for energy-efficient windows
- Aerospace and Defense
- High-precision optical components
- Specialized glass for cockpit displays
- Medical and Scientific Research
- Laboratory equipment glass
- Optical lenses for medical devices
- Microfluidic chips
In conclusion, the advanced laser cutting system is a versatile and cost-effective solution for various industries that require efficient, high-precision, and eco-friendly processing of glass and optical materials.
Technical Parameters:
Laser Specifications
The laser type used varies by model and is an ultrashort pulse fiber laser. The average power is 50W, although options for 10W, 20W, 30W, 60W, and 80W are available. The wavelength is 1064nm, with second harmonic at 532nm. The pulse width is less than 10 picoseconds, and the repetition rate is adjustable from 1Hz to 1000kHz. The beam quality is M squared less than 1.2, which produces a near-diffraction-limited beam.
Cutting Performance
The positioning accuracy of the laser is ±2μm over the entire work area, and the repeatability is ±1.5μm with ±16 arc-seconds angular accuracy. The maximum cutting speed is up to 1000mm/s. The machine can cut ultra-thin glass of 1mm or less and standard glass of up to 19mm, although this may vary based on material properties and cutting requirements. The minimum line width is less than or equal to 30μm, and the minimum hole diameter is less than or equal to 20μm.
Work Area Dimensions
The machine comes in two models: dual-platform or single-platform. The dual-platform models have work areas of 600x700mm, 600x900mm, or 400x500mm per platform, while the single-platform models have work areas of 400x500mm, 600x700mm, or 600x900mm.
Power and Electrical
The power consumption of the machine is 150W, with standby options of 250W and 350W. The input voltage is AC220V ± 10%, with a frequency of 50-60Hz.
Physical Specifications
The machine dimensions vary by model, with length ranging from 1600mm to 2550mm, width ranging from 1700mm to 2080mm, and height of 1960mm. The weight ranges from 3500kg to 5000kg depending on the model.
Additional Features
The machine comes with built-in water cooling for thermal stability and advanced CNC control system with high-speed processing capabilities. Proprietary cutting optimization software is included, and there are also safety features such as a Class 1 laser safety enclosure and emergency stop buttons.
Environmental Requirements
The machine operates within a temperature range of 18-28°C and a humidity range of 40-70% non-condensing. The power stability fluctuates by a maximum of ±5%.
Optional Upgrades
Some optional upgrades include an enhanced vision system for automatic alignment, automated material loading and unloading system, custom fixture designs, and extended warranty and service packages.
Note: Specifications may vary slightly based on specific configurations and continuous product improvements. Please consult with our technical team for the most up-to-date information and customization options.
Applications:
Scope of Application: Versatile Laser Cutting Solutions
Our state-of-the-art laser cutting machine is designed to cater to a diverse range of industrial needs, providing accuracy and efficiency for a wide variety of materials and applications:
1. Instrument Panel Manufacturing
- Ideal for producing high-precision instrument panels, dashboards, and control interfaces
- Capable of managing thin to medium-thickness materials with exceptional precision
2. Specialized Glass Processing
- Ultra-thin Glass: Precise cutting of delicate glass sheets for electronic devices
- White Glass: Clean and accurate processing for decorative and architectural applications
- High-Borosilicate Glass: Specialized cutting for laboratory equipment and heat-resistant products
- Quartz Glass: Precision cutting for optical components and semiconductor industry needs
3. Electronic Component Fabrication
- Tailored for cutting PCB boards, flexible circuits, and various other electronic substrates
- Ensures clean edges and minimal thermal impact on sensitive electronic materials
4. Gemstone and Precious Material Processing
- Sapphire Cutting: For watch faces, smartphone camera lenses, and high-end displays
- Precision Gemstone Shaping: Creating intricate designs in precious and semi-precious stones
- LED Component Manufacturing: Cutting sapphire wafers for LED production
5. Liquid Crystal Display (LCD) Panel Fabrication
- Capable of processing various LCD components, including:
- ITO (Indium Tin Oxide) conductive films
- RGB color filters
- Polarizing films
- Ensures precise cutting without damaging delicate display materials
6. Specialized Optical Film Processing
- Accurate cutting of K9 optical glass for high-quality lenses and prisms
- Precision shaping of optical films for various industrial and scientific applications
Additional Capabilities:
- Micro-cutting of small, intricate parts for the medical and aerospace industries
- Custom shape cutting for unique product designs and prototypes
- Multi-layer material processing for composite products
Our laser cutting system's versatility makes it an invaluable tool across multiple industries, from consumer electronics to advanced scientific research, ensuring high-quality results and efficient production processes.