On-line AOI Inspection Machine and SPI System in SMT line,SMTfly-S810 Feature:
Various vector image algorithms to get the best inspection capability
The vector image algorithms include logic operation ,distance of luminance boundary, chip tracing,OCR/OCB Luminance/color template matching, color distance, color distance, color extraction (RGB&HSV),VALUE-range of luminance offset of luminance, the minimum variation span of luminace,etc…More than 30 Kinds of the most advanced algorithms
Germany imported 5.0 MP Industry cameras
Wight a high-color reproduction, collocation a high-resolutiontelecentric lens, high NG identification, provide high-definition image output the AOI
Control system
All major components are used internationally renowned brands, in the premise of ensuring the stability and accuracy of the movement equipment with high service life and low failure rate.
The entire PCB match capability can detect extra part at any location
The entire PCB match function
High frame rate industrial cameras with telocentric lens
High-speed dynamic image acquisition can acquire hundreds of images per second, combined with the software entire board matching algorithm, can be used detect extra parts,foreign matter, scratches and other information on the PCB
Multi machines one operator, intelligent communication
Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator
Category | Item | SMTfly-810 |
Recognition system | Inspection | The vector image algorithms include logic operation, distance of luminance boundary, chip tracing,OCR/OCV luminance/color template matching, color distance, color extraction (RGB&HSV)Value-range of luminance, offset of luminance, the minimum variation span of luminace,etc….more than 30 kinds of the most advanced algorithms |
Camera | Distal high speed CCD 5m pixel camera,20um(12um,15um,10um for option) | |
Lens | High-resolutiontelecentric Lens | |
Lamp-house | Rings RGB led lamp-house | |
FOV | 40.95*40.95mm(20um)30.68*30.68(15um) | |
0201 Chip | <7.6m | |
Per-image Time | <240ms(15um) | |
Paste Printing Time | Missing,shift,skewed,tombstone,billboard,overturned,reversed polarity,wrong,damaged | |
Component Defects | Overflow,insufficeient,short solder,stain | |
Solder Defected | Overflow,insufficient,short solder, solder void | |
Wave Soldering Inspect | 01005&0.3mm pitch()15um | |
Mechanism System | PCB Conveyor | Left to right ,PCB fixing:bottom-up,PCB warp correction ,Automatic PCB loading and unloading ,Adjustable clearance,Conforming SMEMA standard,Orbit clearance: 900±20mm |
PCB size | 50×70mm-400×330mm | |
PCB thickness | 0.5mm – 3.0mm | |
PCB warp Tolerance | <2mm | |
Component Clearance | TOP≤25mm, BOT≤25mm | |
Driver | AC server, camera moves in the directions of X/Y | |
Positioning accuracy | <10um | |
Moving Speed | 500mm/s |
On-line AOI Inspection Machine and SPI System in SMT line Control system: