Specifications
Brand Name :
QHMAG
Model Number :
QEMP-QMCH
Certification :
CE, ISO9001
Place of Origin :
CN
MOQ :
MOQ 1 Set
Price :
USD $1,000~$10,000
Payment Terms :
L/C, T/T, Western Union, MoneyGram
Supply Ability :
15 Sets Per Month
Delivery Time :
15-45 days, Depends On The Design
Packaging Details :
Bracket and Wooden Case
Application :
Injection Molding
Opening Stroke :
180mm
Injection Rate :
0-220rpm
Dimension(L*W*H) :
Customized, Based on Working Condition
Quality Guarantee :
1 Year
Voltage :
220V/240V/360V/440V
Material :
Electro Permanent Magnet
Injection Weight :
300g/s ~ 1500g/s
Description

Electro Permanent Magnetic Clamp System For Quick Mold Changing

Electric Permanent Magnetic Quick Change Clamping Advantage
1, Safe use, no electricity consumption during operation, no influence even power off.
2, Improve efficiency by more than 80%
3, No leakage no noise no energy consumption
4, Not need regular maintenance, no additional costs, can use for long term
5, Do not need fixed size of the die base plate
6, No any interference on surroundings and not affect any mold pipeline installation
7, Clamping force is average that can avoid mold deformation on the installation and prolong the service lifetime of mold
8, Improve the performance of the injection machine and maximum use of space

Quick Mold Change System Components :

Standard Configuration
Magnetic Plate 1 Set Moveabla & Fixed side, Upper & Lower side
Main Control Cabinet 1 Set 4, 8, 12 Channels.
Remote Controller 1 Set Mechanical type and intelligent LCD touch type
Connecion Cables 1 Set Control cable, power cable, Signal cable, etc.
Accessories 1 Set Mounting screws, mounting rings, positioning rings
Optional Configuration Optional Functions
Fall Prevention Chain Temperature Detection Misalignment Detection
Die Lifter Proximity Detection Force Strength Detection
Die Arm Magnetic Saturation Magnetic Flux Detection

ISO9001 Magnetic Platens Injection Molding , EPM Quick Die Change No Leakage

Magnetic Plate Technical Parameter

Item Standard Magnetic Plate Celluar Magnetic Plate Full-Steel Magnetic Plate
Pole Size 50*50mm 70*70mm 80*80mm 70mm Hexagon 50*50mm 70mm Hexagon
Magnetic Strength Unit Area 16kgf/cm² 16kgf/cm² 16kgf/cm² 15kgf/cm² 15kgf/cm² 15kgf/cm²
Magnetic Strength Per Poles 350kgf 735kgf 980kgf 640kgf 735kgf 640kfg
Magnetic Plate Thickness 35, 45mm 50mm 52mm 37mm 37, 47mm 48mm
Magnetic Flux Penetration Depth 15mm 18mm 20mm 18mm 18mm 18mm
Ejector Hole Standard Standard Standard Standard Standard Standard
Control System Main Contorl Cabinet C4 C4/ C8 C8 C4/ C8 C4/ C8 C4/ C8
Remote Controller QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
Max. Working Temperature 120℃,150℃
Standard Voltage AC 220V~480V, 50/60HZ
Proximity Sensor ≤5000KN 1pc 1pc - 1pc 1pc 1pc
>5000KN - 2pc 2pc 2pc 2pc 2pc
Sensing Distance 0.2mm
Temperature Sensor Standard, Detection temperature from 60 to 200 degrees
Dislocation Sensor Standard, Detection accuracy 0.1mm
Magnetic Saturation Sensor Standard, Detect whether the electric current is saturated
Magnetic Flux Sensor Optional, Detect changes in magnetic flux
Force Measurement Optional, Detect the strength of the magnetic force
Surface Seal Material for Both Side of Magnetic Plate Surface Material of Front Side Resin Resin Resin Metal Metal Metal
Surface Material of Back Side Metal Metal Metal Metal Metal Metal

Advantages of Magnetic Clamping System


1. Easy Installation
It does not require any changes to the molds,no need to change the appearance and structures, no need punch, just fix the magnetic plate by bolts in the rear panel threaded hole or T-slot of the injection molding machine.

2. High Safety
The Magnetic quick mold change is controlled by Electro-permanent magnet system which is an electrical pulse activates the system in a second (Magnetization): the mold is held by the natural force of the permanent magnets. The clamping force remains constant even in the absence of a power supply, it is still keep strong and continuously magnetic force when power off and does not disappear or loss by time and temperature factors.

3. High Efficiency
Use Magnetic quick mold clamping system can greatly improve the mold change efficiency, drastically reduces mold changeover times (up to 90%) compared to a conventional procedure. QMCS guarantees a uniform mold clamping, that is held using the whole contact surface. Clamping the mold with uniformity allows obtaining good quality parts even with the first molds. The two mold halves are perfectly aligned: friction is minimized, preserving wear of molds and the machine. Generally the mold change and mold clamping only need 3 minutes, large mold change only needs 10 minutes.

4. Save Space
The thickness of Magnetic plate is about 37-50mm, space is small. The magnetic quick mold clamping system does not use platens and other pneumatic and hydraulic components,save more space and make all the peripherals of the mold in the injection molding machine are easy for maintenance and operation.

5. Easy Operation

Magnetic quick mold clamping system clamps molds of any shape and size with strength. A single operator easily and safely performs the operation, without working inside the machine.

6) Economical and Practical
Use Magnetic quick change mold system means eliminating the cost of maintenance and management of brackets, consumables, fasteners.Electricity is only used to fix and release clamping, once the mold is safely held to the correct position, will no longer need to use the electricity. Magnetic chuck application temperature can maximum up to 150°C, machine weight up from 60 tons to 5000 tons.

Customer Information
Company Name Company Address
Contact Person E-mail
Telephone Fax
Injection Molding Machine Information
IMM Brand&Model
Opening Force kN

Clamping Force kN
Nozzle Force kN
Ejector Force kN
Mould Capacity mm
Max temperature of Mould
Enclose Back- plate Drawing
Mold Information
Mold Parameter Length(mm) Width (mm) Height (mm)
Maximum size of the mold mm mm mm
Minimum size of the mold mm mm mm
The max weight of mold kg The min weight of mold kg
Diameter of Mold Centering ring mm Mold Back-plate Material
Mold with Insulation board YES
No
Mold with automatic thread demoulding structure YES NO
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ISO9001 Magnetic Platens Injection Molding , EPM Quick Die Change No Leakage

Ask Latest Price
Brand Name :
QHMAG
Model Number :
QEMP-QMCH
Certification :
CE, ISO9001
Place of Origin :
CN
MOQ :
MOQ 1 Set
Price :
USD $1,000~$10,000
Contact Supplier
ISO9001 Magnetic Platens Injection Molding , EPM Quick Die Change No Leakage
ISO9001 Magnetic Platens Injection Molding , EPM Quick Die Change No Leakage
ISO9001 Magnetic Platens Injection Molding , EPM Quick Die Change No Leakage
ISO9001 Magnetic Platens Injection Molding , EPM Quick Die Change No Leakage
ISO9001 Magnetic Platens Injection Molding , EPM Quick Die Change No Leakage
ISO9001 Magnetic Platens Injection Molding , EPM Quick Die Change No Leakage

Hunan Qianhao Electrical And Mechanical Technology Development Co., Ltd.

Active Member
4 Years
hunan, yueyang
Since 2002
Business Type :
Manufacturer, Distributor/Wholesaler, Exporter, Seller
Total Annual :
2000000-500000
Employee Number :
100~120
Certification Level :
Active Member
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