Automatic Ampoule Filling and Sealing Machine For Pharmaceutical Plants with PLC, Peristaltic Pump

The advantages of Automatic Ampoule Filling and Sealing Machine:

Independent water and air pipelines and spray needle separation: This design ensures that the water and air pipelines, as well as the spray needle, work independently, avoiding interference and improving the stability and washing effect of the bottle washer.

Adding a buffer block before the bottle screw: By adding a buffer block before the bottle screw, collisions and friction during the bottle feeding process can be reduced, helping to protect the integrity of the bottle surface and lower the damage rate.

Using an integrated imported synchronous belt: An integrated imported synchronous belt has the advantages of smooth transmission, low noise, and long service life, which can improve the working efficiency and reliability of the bottle washer.

These design advantages make the bottle washer more stable and efficient during the washing process, while also helping to protect the integrity of the bottles and extend the equipment's service life.

The Automatic Ampoule Filling and Sealing Machine typically consists of several key components, including:

1. Ampoule washing machine: Cleans and sterilizes the glass ampoules before filling to ensure product purity.
2. Ampoule filling machine: Fills the cleaned ampoules with the desired pharmaceutical product accurately and precisely.
3. Ampoule sealing machine: Seals the filled ampoules to maintain product integrity and prevent contamination.
4. Inspection system: Checks the filled and sealed ampoules for defects, such as cracks or leaks, to ensure product quality.
5. Labeling and packaging equipment: Labels the filled ampoules with necessary information and packages them for distribution.

The pharmaceutical Automatic Ampoule Filling and Sealing Machine is crucial for pharmaceutical companies to efficiently and accurately fill ampoules with medications while maintaining high quality and safety standards.

Automatic Ampoule Filling and Sealing Machine Spec:

Automatic Ampoule Filling and Sealing Machine Performance Features
◆ Vertical Ultrasonic Bottle Washer: The Automatic Ampoule Filling and Sealing Machine adopts a combination of ultrasonic online cleaning and separate alternating water and air jet cleaning, making it the most popular and effective cleaning equipment internationally with excellent visible foreign matter detection. It has a wide adaptability and low bottle breakage rate. Throughout the entire cleaning process, water and air are sprayed independently through separate nozzles, with each nozzle fixed for a specific cleaning medium to complete a rinsing or cleaning process, thus avoiding cross-contamination and dead corners, in compliance with the requirements of the new version of GMP.

◆ Tunnel-Type Hot Air Circulating Sterilizing Oven: The oven utilizes laminar flow principles and high-speed hot air sterilization process, allowing containers to achieve A-grade standard laminar flow environment within the sealed tunnel for the complete production process of preheating, drying sterilization, and cooling until the bottles are discharged. It is currently the most popular and effective drying and sterilization equipment internationally, with uniform heat distribution, excellent heat removal effect, and equipped with mesh belt ultrasonic online cleaning, power failure protection, and automatic wind pressure adjustment system.

◆ Vertical Ampoule Filling and Sealing Machine: The Automatic Ampoule Filling and Sealing Machine adopts a balcony-type design structure, and the screw turntable bottle transfer can automatically complete bottle separation, pre-flushing with nitrogen, filling, post-nitrogen filling, preheating, and sealing by pulling. It operates smoothly with a high pass rate for finished products.

◆ The entire Automatic Ampoule Filling and Sealing Machine adopts advanced intelligent electrical control technology and a simple and intuitive human-machine interface, achieving electromechanical integration design. It can realize both front and rear linkage control and standalone operation, ensuring the normal operation of the entire line. It can display the machine's operating status and fault display, self-diagnosis of faults, fault analysis, and elimination methods, enabling the entire production process to achieve automated control.

Q&A for Automatic Ampoule Filling and Sealing Machine:

Q:What is the purpose of the Automatic Ampoule Filling and Sealing Machine?

A:The Integrated Ampoule Filling Machine accurately and precisely fills the cleaned ampoules with the desired pharmaceutical product.

Q:Why is the Integrated Ampoule Filling Machine important in the filling line?

A:The ampoule sealing machine seals the filled ampoules to maintain product integrity, prevent contamination, and ensure product safety.

Q:What role does the inspection system play in the Automatic Ampoule Filling and Sealing Machine?

A:The inspection system checks the filled and sealed ampoules for defects, such as cracks or leaks, to ensure product quality and compliance with standards.

Solution-Service:

Lingyao, We are where you are!

We are qualified to provide the following services:

• 7 days/24 hours Quick Service Response
• Site Installation, Commissioning, SAT and Training
• Accompanying production services
• Periodic Maintenance and Emergency
• Preventative Maintenance
• Remote Access
• Annual Maintenance Contract (AMC)
• Spare Parts Supply
• Modernization through Upgrade and Refurbishment

Our team:

• Service manager
• Mechanical technicians
• Electrical technicians
• Commissioning engineers
• Validation engineers
• Production supervisors

Accompanying production services. is acharacteristic service that Lingyao can provide to support our clients:

• Move Forward commercial production smoothly and fast
• Minimize material and utilities lost
• Hand to hand training of operation and maintenance