Automatic Cable Cutting And Crimping Machine Wire Stripping And Crimping Terminal Machine
Technical Parameters
Function | Fixed length cutting at both terminals, stripping, double-terminal crimping, double-terminal inserting,Waterproof plug inserting, adjust height on touch screen, drawing force inspection, discharge defective products while selecting | Capacity | 18 sec per single-sided loading (Piece output is dependent on wire length and housing/terminal combinations) |
Crimping Capacity | 10 tons and15 Tons Servo motor with mute specification (Customized according to the requirements of products) | Block Feed | Linear-carrier housing transferring/ Plate-loop conveying housing feeding module (According to customer requirements) |
Wire Cross-sections | 2.5 – 16 mm² (AWG 14 – 5) | Process Monitoring (integrated) | CCD Terminal Detection Crimping Force Monitoring Insertion Force Monitoring |
Feeding Wire Length | 600-9999mm | Electrical Connection | 3 phase/380v/50HZ(machine comes with a transformer) |
Outer Skin Cutting | 0-60mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision is 0.05mm | Power | 25KW |
Laser stripping aluminum foil | 3-50mm, the residual size of one circle of aluminum foil is less than the thickness of the outer insulation skin, the residual size of sharp corner is less than or equal to 4.5mm, and the cutting accuracy is ±1mm, which does not hurt the woven net and insulation skin | Compressed Air | 0.5-0.7Map |
Screening Can Cutting | 5-55mm, cutting accuracy ±0.4mm | Optional | Max.12 PCS Crimping Module ((with programmable crimp height) |
Screening Can Reversal | 5-20mm | Quality Assurance | Pull force Height Crimp-height Measurement Seal Module RXM Linquan MES System Laser Inkjet Print Tinning Twisting Stranded Wire |
Inner Skin Cutting | 0-55mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision ±0.05mm |
Our advantages:
High speed mass production capability
Excellent compatibility
Reliable machine performance
User friendly HMI
Compatible with third-party data (such as MES, SCADA) interface
Flexible platform design
Short changeover time
Real-time equipment performance and process data
Easy-to-manage part number list
Modular design, such as: standard Housing insertion, crimping, CCD modules
Standardized and modular design
Outstanding quality control ensured by CCD on all processes
Quick changeover time
MES Traceabilitys
Details:
The KYLIN Series specially designed for high voltage Harness manufacturing. Can produce kinds of high voltage harnesses of varying
degrees of complexity.
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Precision transmission and alignment
Professional high-voltage line transmission module, to achieve precise transmission of different specifications of high-voltage wire.
During transmission, the wire is straightened synchronously to make its transmission smoother and more accurate.
Automated inkjet printers mark the wires
The marked wires are picked up by a shuttle system and guided in loops to the processing machines.
Continuous data flow and traceability Production data can be sent directly to the machine via a network. The quality data from the
production process is saved for each wire harness and traceability is guaranteed at all times.
Cutting Precision
It is based on a capacitive measuring principle, is integrated in the blade holder and can be operated using any standard stripping
blade.
The sensitivity of the monitoring can be configured using setting parameters.
Defective wire ends are detected automatically and rejected.
Cutting length shorter than 600mm, error range 0.5mm+
Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach 4.0 or higher, far higher than the industry standard of 1.6(Detailed data reports
can be provided)
Higher stability and accuracy
Adjust the height on the touchscreen
The crimping machine head, laser stripping aluminum foil, and Screening Can cutting can be added according to customers' need.
The equipment is modular and can be matched according to product types.
Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core wire splay, Half
packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.
Magnetic Levitation Linear Motor
Fast handling Speed
High position accuracy
Quiet,long service life, low maintenance cost
High precision
Flexible seal insertion
Double-stop crimping with the feature of double-stop housing Insertion.
Simultaneous multiple housing insertion.
The latest technology seal module creates the ideal situations for the efficient insertion of high voltage wire seals.
Performance reaches 18 sec per single-sided loading.
Drawing force inspection and discharge defective products while selecting maintain the quality.
Special adjustment device for final harness
Automatic wiring harness adjustment device, free hands, one step to complete the finished product
Processing samples