Advantageous:
1.Integrated full-functional model, the whole motion platform integrated spray and welding, compact space.
2.PCB plate fixed, spray and welding platform moving.
3.High welding quality, greatly improve the pass rate of welding.
4.Modular design of SMEMA online transportation, support customers for flexible line formation.
5.Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type ,n2 temperature etc, best trace-ability and easy to get repeat soldering quality.
Machine name | SEL-31 |
General | |
dimension | L2550 X W1480 X H1665 |
general power | 16kw |
consumption power | 4--8kw |
power supply | Single-phase 220V 50HZ |
net weight | 1500KG |
reuiqred air source | 3-5BAR |
required N2 flow and purity | 3 m³ /hour,purity>99.998% |
required exhausting | 600--1000CMB/H |
controlling & conveyor | |
controlling | Industrial PC + PLC control |
conveyor width | 100-400MM |
conveyor type | Spray and preheating section chain rail transport, solder section roller transport |
PCB conveyor direction | Left to right or Right left |
conveyor rail | Aluminum rail |
conveyor height | 900+/-30mm |
Motion table | |
motion axis | X, Y, Z |
motion control | Closed-loop servo control |
position accuracy | + / - 0.05 mm |
flame | metal welding |
Flux management | |
flux nozzle | Japan Lumina |
nozzle durability | stainless steel |
flux tank capacity | 1L |
alcohol tank capacity | 1L |
Preheat | |
preheat method | hot air on the top,IR heater at bottom |
heater’s power | 6kw |
temperature range | 25--240c degree |
Solder pot | |
standard pot number | 1PCS |
solder pot capacity | 16 kgs / solder pot |
solder temperature range | PID |
melting time | 30 Minutes |
max solder temperature | 350 C |
solder heater | 1.5kw/ solder pot |
Solder nozzle | |
nozzle dim | customized |
material | high carbon alloy |
standard equipped nozzle | tandard equipped 5pcs(2.5mm/ 3.0mm/ 4.0mm/ 5.0mm/ 6.0m) |
N2 management | |
N2 heater | standard equipped |
N2 temp range | 0 - 350 C |
N2 consumption | 1---3m³ /h / nozzle |
Standard machine include:
序号Serial | 名称Item | 内容content | 数量Quantity |
1 | 控制系统Controlling system | 电脑主机与显示器PC & monitor | 1套(set) |
实时监控相机 Live on monitor camera | |||
控制器及控制卡 motion control | |||
2 | 平台运动系统Platform motion system (喷雾用) | 全铝铸造两轴平台xy motion table | 1套(set)
|
两轴全配滚珠丝杆及直线导轨2 axis equipped with ball screw & linear guild rail | |||
两轴全配伺服电机及伺服驱动器2 axis equipped with servo motor & driver | |||
3 | 选择性喷雾系统Fluxing system | 进口喷射阀Imported fluxing jetting valve | 1套(set)
|
助焊剂罐flux tank | |||
喷雾气控 flux pneumatic system | |||
喷嘴自动清洁系统Nozzle automatic cleaning system | |||
4 | 预热系统preheating system | 热风上预热, 红外射灯下预热 Preheat the hot air,IR heater at bottom | 1套(set)
|
5 | 平台运动系统Platform motion system (锡炉用) | 全铝铸造三轴平台xyz motion table | 1套(set)
|
三轴全配滚珠丝杆及直线导轨3 axis equipped with ball screw & linear guild rail | |||
三轴全配伺服电机及伺服驱动器3 axis equipped with servo motor & driver | |||
6 | 选择性焊接锡炉Soldering pot | 15KG锡炉,叶轮,流道,伺服系统15kg capacity solder pot, impeller, tunnel, servor motor | 1套(set)
|
焬炉超温超液位警报装置 solder temperature over heat alarm system | |||
焬炉温控系统 solder temperature controlling system | |||
氮气在线独立温控系统n2 inline heating system | |||
标配5个焊接喷嘴(内径 4mm x 3pcs, 5mm,6mm ) Standard equipped solder nozzle | |||
7 | 运输部份 Conveyor system | 前后运输导轨独立步进驱动(喷雾预热段)Independent step drive of front and rear transport guide rail (spray preheating section) | 1套(set)
|
前后链条运输导轨(喷雾预热段)Front and rear chain transportation guide (spray preheating section) | |||
PCB板阻挡装置喷雾段,预热段Spray section of PCB plate blocking device, preheating section | |||
前后运输导轨独立步进驱动(锡炉段)Independent step drive of front and rear transport guide rail (tin soldering section) | |||
前后滚轮运输导轨(锡炉段)Front and rear roller transport guide (tin soldering section) | |||
PCB板阻挡装置锡炉段PCB plate blocking device tin soldering section | |||
PCB板侧夹装置PCB side clamping system | |||
8 | 机器壳体Machine chassis | 机架及表面喷粉 machine frame/cover & painting | 1套(set)
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