High Efficiency Automatic Lead Free DIP Line Dual Wave Automatic Wave Soldering Machine

● A new streamline design replaces a conventional right-angled exterior. And the design is based on mechanical aesthetics and practicability, making the maintenance an easy job.

● PLC controller, PC and on-line UPS form a stable,safe and efficient controlling system.

● The software has the functions like PCB counting, temperature setting and editing, PCB parameter menu, and profile testing, alarms and muti-languages conversion. In the meanwhile, the software has make a lots effect about the safety issues just like wave motor running safe temperature etc.

● The one-week timer will provide a amazing function for customer. The operator can edit his work schedule for this wave solder machine weekly. And the machine can turn on automatically to melt the solder before operator come to work. When it’s time to work, the solder has been melt and everything is ready. It will save about 1.5 hours for customer everyday.

● The specially designed guiding rail reduce the deformation caused by heat; After two years working you only need to change the cooper bars instead of change the whole conveyor rails.

● Sprayer droved by stepper motor , the speed can be set on PC. The moving and stopping time will be set in a more precious way.

● The sprayer is made in Japan; it provides perfect atomization performance of the flux.

● Adding flux automatically, there are two sensors on flux tank. When flux is lower than limit,it will switch on the pump to feed flux in automatically. Operator just need to put the whole barrel flux into the flux tank, meanwhile put the sucking tube into the barrel.

● Forced air convection preheat zone control by temperature controller in PID model. The preheat zone will provide enough uniform heat for the PCB.

● 3 individual bottom hot air zone and third upper hot air zone optional, this configuration will provide the greatest preheating effect for soldering.

● Adopt cast iron heater for the solder pot, it’s mounted outside of the solder pot. This new assembling way will prolong the life of the solder pot.

● Dual wave solder. Both wave heights are controlled by transducer. Changing the wave height via adjusting the frequency of power.

● Solder pot is made of 3mm thickness Ti material. Long life warranty.

● High quality B&M wave motor which made in Italian, small noise and more stable.

● Solder pot can lift up and down, move in and out automatically. It’s very easy for customer to change solder pot and conversion between leaded and lead-free.

HR-400F Lead Free Wave Solder Machine Specifications

Process introduction:

The PCBs which are inserted and mounted with components and need soldering will be sent to the chain conveyer system by motor-driven buffer conveyer at the feeding end of the wave-soldering system continuously and automatically and then all the processes will be performed one by one, which include flux spraying, preheating, wave-soldering and cooling. After that, the soldered PCBs will be sent out of the soldering system by chain conveyer.

Details:

ln-loading system

Which can connect with the insertion conveyor directly, the sensor atbottom for counting and spray fluxer on/off; with ruler and and needle forinstruction of width.

Fluxing system

Air supply to spray flux system, all the air flow pressure is adjustable byflow pressure meter.

Movement of fluxing system

The high quality sprayer driven by stepper motor and rail/ slider, movingspeed set on touchscreen, stepper driver and PLC control system make asmooth and low noisy movement. Compare with traditional air cylinderdrive, the moving speed can be set in touchscreen and moving speed willnot be influented by air pressure like air cylinder.