Raw material | AL6061,Copper,Steel Alloys,Stainless Steel,Hardened Metals |
Type | Turning,Drilling,Broaching,Etching / Chemical Machining,Other Machining Services |
Surface treatment | Anodized,Polishing,Ni/Cr/Zinc plating,anodizing,nickel plating |
Tolerance | 0.05 mm,ISO2768FH,+-0.01 mm,0.01-0.05mm or Customized,0.01mm |
Application | Industrial Equipment,Auto /medical/agricultural/train/valve/textile,Medical |
Service | Customized OEM CNC Machining,customized and OEM available,OEMODM,cnc machining service,customized |
Description
This CNC Machining Part is based aluminum profile 6061 material to processing, first of all, we check the raw material dimension is fine or not, the second is that according to the drawing, use the CNC Gear shovel machine to do the dimension, the third is that accroding to the drawing, uthe forth is that use the CNC to do exact dimension, the fifth is do anodizing , the last step is riveting, and then inspection/packing. First inspection and patrol inspection are done in processing .
Aluminum is an exceptional material for parts production
Aluminum is light, plastic and easy to process material. It is less hard than steel but it has better corrosion resistance. If the hardness of the aluminum meets your requirements we would recommend considering this alloy for your parts manufacturing. In such a case, you will save money on the very material plus, it will help to reduce the manufacturing time.
Overall, aluminum parts are three times faster to be machined than the same parts made of steel. You will save also on the tools, as for aluminum processing, production costs are reduced. Therefore, if your parts can be made of aluminum it is recommended to stick with it.
Note
What are the benefits of CNC precision parts processing?
Parallel machine tools: The functions of commonly used machining centers are relatively fixed. Vertical machining centers, horizontal machining centers, or machining centers, turning centers, etc. are combined to form a machining system, which increases the machining range and processing capacity of the machine tool.
Automatic protection of machine tool overload: The machine tool can automatically protect the machine tool according to the load during processing. When the load exceeds the maximum load set by the machine tool, the machine tool will automatically shut down. The load size can be set and changed by yourself.
Adaptive control: The machine tool with this function can detect the changes in the cutting conditions (such as cutting force, temperature, etc.) that it senses during the machining process, and control the machine tool to change the cutting amount in time through the adaptive control system, so that the machine tool and the tool are always Maintain the best condition, so as to obtain higher cutting efficiency and processing quality, and extend the service life of the tool.
aluminum profile handle is widely used in all kinds of home decoration.For example used in wardrobes,cabinets,window and door.Custom aluminum extrusions provide personalized features and durability for a wide range of products,further surpassing customer requirements. We have professional aluminum profile deep processing equiment. Such as CNC machines, powder coated, anodized, electrophoresis, polishing, punching,ect. Shenghai Aluminium Extrusion Profiles is one of the leading manufacturers.Can provide professional production CNC machining anodized aluminum door handles solutions.We provide you with Quality, Time and Price.
We can make any aluminum parts by CNC machining. We meet any aluminum machining required by customers.
We can offer CNC machining partd for custom design.
Do not rush to make a decision when choosing aluminum alloy for your project. The right alloy may significantly improve technical characteristics of your product. Here are some most common types of aluminum used in CNC machining:
aluminum 6061 – mainly used on 3,4 and 5 axis CNC milling machines. It has great mechanical properties and is easy to weld. The hardness of this alloy ranges from medium to high level. This alloy is easy to anodize and bend.
aluminum 7075 – this alloy has a high impact resistance however, it is not applicable for welding due to its properties. Also, this alloy has high corrosion resistance. It is a very common material in the bicycle and wheelchair industries.
aluminum 2024 – is widely used in the aerospace and military industries. This alloy has good wearability and high corrosion resistance in harsh environments. However, it is also considered to be a poorly weldable material.
We highly recommend you to choose the right aluminum alloy. Get in touch with our engineers if you need any help with it. Their rich experience in machining a variety of aluminum alloys will definitely help you.
Main Materials of CNC Machining Parts
1. Aluminum:Al6061, Al6063, Al6082, Al7075, Al2024, Al5052, A380, etc.
Stainless Steel:SS201,SS301,SS303, SS304, SS316, SS416, etc.
Steel:Mild Steel, Carbon Steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc.
Brass:C35600, C36000, C37700, C37000, C37100, C28000, C26000, C24000, C22000, etc.
Copper:C11000, C12000, C12200, C10100, etc.
Iron:20#, 45#, Q235, Q345, Q3458, 1214, 12L14, 1215, etc.
Plastic:POM, Peek, PMMA, ABS, Delrin, Nylon, PVC, PP, PC, etc
Surface Treatment of CNC Machining Parts
1. Stainless Steel:Brushed and Polishing, Passivating, Sandblasting, Laser engraving, Gold Plating Etc.
2. Steel:Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated
3. Aluminum Parts:Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing,Power Coated, Nickel Plated Etc.
4. Plastic:Plating gold (ABS), Painting, Brushing (Acylic), aser engraving
Avoid excessive heat concentration on aluminum parts
Keep in mind that aluminum has a fairly low melting point – 660,3°C. Therefore, it is very susceptible to thermal deformation.
Our production uses a technology of symmetrical processing to avoid thermal deformation of our products. We highly recommend to wisely choose aluminum alloy for the moving parts even in designing bicycles as even the slightest deformation of one component may lead to damages in the whole construction.
We’ve seen a lot in our practice: some clients apply extra processing once the part is machined, some divide one part into several components. Such manipulations should be excluded from your practice as modern CNC equipment can process parts of high complexity. Such machining can be either achieved by a subsequent set of machining operations or with help of CNC turn-milling machines. The second option also allows you to significantly decrease the price.
Order CNC aluminum parts and components
Our company guarantees that your part will be made according to the specifications of your drawings. Our engineers will gladly help you to optimize your design to make your product cost-effective while our machine operators will ensure 100% quality of each aluminum part made on CNC turning & milling machines.