Technical description of magnesium alloy semi-solid injection molding machine

The clamping part:

1, template box structure design, large finite element analysis software COSMOS design analysis, fully ensure the rationality of the overall structure, and has superior high strength, high toughness and safety.

2, four pull rod structure, pull bar selection of high quality alloy steel quenching and tempering treatment.

3, the clamping mechanism adopts hydraulic drive hyperbolic elbow mechanical expansion mechanism, saving energy and running fast and smoothly in line with the characteristics of injection molding process.

4, motor drive gear to adjust the mold thickness device, mold adjustment steady action, small impact

5, the machine hinge is equipped with a central electric lubrication system, can independently adjust the lubrication cycle, time and oil quantity, timing lubrication machine hinge to improve the mechanical life and reduce maintenance. At the same time, it has the function of remote under-voltage protection and liquid level insufficient alarm.

6, core pulling free combination control, can meet the mold production with complex core pulling.

Injection part:

1, injection multi-stage hydraulic servo valve control, 0-3m/s minimum acceleration time 8ms.

2, the injection speed and injection pressure can be adjusted separately, the adjustment range of process parameters is wide, the injection products are widely adapted.

3, independent speed and pressurized hydraulic accumulator, energy storage pressure is controlled by sensors, which can effectively save energy and ensure the quality of forming parts.

4, with injection curve display function.

5, non-contact injection displacement sensor, more stable data collection.

6, the accumulator automatic oil discharge control, to ensure the safety of use and maintenance.

7. Precise PID control of barrel and nozzle heater can meet the temperature requirements of magnesium alloy semi-solid melt.

8. Screw rotation adopts servo motor to accurately control the speed and number of revolutions to ensure the stability of magnesium alloy semi-solid slurry.

9, injection device position design 2 position, using hydraulic lifting mode, mold and process adaptability is wider.

10. Injection device adopts hydraulic rotating mode for more convenient repair and maintenance of screw and barrel.

Hydraulic system:

11, hydraulic integrated block design, reasonable and compact structure, with high response, low loss characteristics.

12, the use of high and low pressure double pump to save energy and improve production efficiency.

13, system pressure proportional control, pressure control is adjustable.

14, system flow proportional control, flow control is infinitely adjustable.

15. The clamping part can control the clamping speed by proportional pressure and flow, and realize the functions of precision clamping, low pressure protection and high pressure clamping with the design of bending elbow hinge.

16, express clamping device, clamping speed is faster, overall improve production efficiency.

17, the use of imported famous magnetic core type oil suction filter, to ensure the safety of oil pump.

18, the use of imported famous brand oil return filter, to ensure the hydraulic system clean.

19, using imported famous brand high pressure filter, to ensure the stable work of servo valve and proportional valve.

20, with oil temperature display and alarm, low oil temperature automatic preheating function.

21, with oil level alarm function.

22, adopt clamping hydraulic safety lock, and safety door mechanical chain, clamping more safe.

23, hydraulic oil valve REXROTH, PARKER and other international well-known brands

Electrical control system:

24, host power supply: AC three-phase five wire (R, S, T, N, PE); Voltage 380 v. Frequency 50 hz.

25. The main electric appliances are SCHNEIDER, OMRON, FUJI and other brands.

26. Adopt KEBA medium and large PLC.

27. Use KEBA color touch screen.

28, the opening and closing die and injection stroke adopts non-contact displacement sensor to control the position, which can accurately and conveniently adjust the opening and closing die and injection process parameters.

29, Ejection and mold position are controlled by electronic ruler, which can accurately and conveniently adjust ejection and mold position. Adopt CE standard safety door, two - hand die and emergency stop safety module.

Advantage:


FAQ:
1. Q:Are you a factory or a trading company?
A:We are a factory which has been focus on Magnesium alloy deep processing lightweight field & semi-solid injection molding of Magnesium alloy for more than 16+ years.
2. Q: Is there quality control on all production lines?
A: Yes, all production lines have adequate quality control.
3. Q: Has the company established and implemented a standard procedure for purchasing contract review and approval?
A: Yes, with written standard procedures.
4. Q: Is there a procedure to conduct random product inspections after final packaging?
A: Yes, with clear standard and written inspection records.
5. Q: How can I get a quotation?
A: Please kindly send us following information 1) Product drawings by STEP/STP/PRT/PDF/IGS format etc. 2) Material, size and surface treatment request. 3) Required quantity. Normally,the quote will be offer in 1-6 hours. :)
6. Q: What is your payment terms?
A: T/T, Western Union, etc.