Metal Corrugated Packing - High Efficiency, Corrosion Resistant for Distillation Towers

Product Introduction​:

Our Metal Corrugated Packing represents the pinnacle of structured packing technology, engineered to deliver unparalleled performance in the most demanding separation processes. Manufactured from premium corrosion-resistant alloys using state-of-the-art fabrication techniques, this packing system combines exceptional mass transfer efficiency with robust mechanical integrity. The precisely engineered corrugated geometry creates optimal pathways for vapor-liquid interaction while minimizing energy consumption, making it the ideal choice for modern process plants seeking to maximize throughput and purity.

Detailed Technical Specifications:

Benefits:

1. Superior Mass Transfer Performance

Precision Geometry: Computer-optimized corrugation patterns ensure perfect liquid distribution across the entire packing surface

Enhanced Surface Texturing: Micro-embossed patterns increase effective surface area by up to 15%

Dual-Flow Design: Facilitates counter-current and co-current flow regimes for flexible process control

2. Advanced Materials Engineering

High-Performance Alloys: 316L with electropolished finish for ultra-pure applications

Composite Options: Hybrid metal-plastic constructions for specialized services

Anti-Fouling Treatments: Proprietary surface modifications reduce particulate buildup

3. Operational Excellence

30-50% Higher Efficiency compared to conventional random packing

40% Lower Pressure Drop reduces energy costs significantly

Faster Startup Times: Improved wettability characteristics

4. Long-Term Reliability

10-15 Year Service Life in typical hydrocarbon services

Thermal Cycling Resistance: Special stress-relief processing prevents deformation

Easy Inspection: Transparent design allows visual monitoring

Applications:

Petrochemical Processing

Crude oil fractionation

Aromatic hydrocarbon separation (BTX)

Olefin purification

Gas Treatment

Amine gas sweetening

CO₂ capture systems

Natural gas dehydration

Specialty Chemicals

Pharmaceutical-grade solvent recovery

High-purity electronic chemicals

Fine chemical distillation

Environmental Systems

VOC recovery units

Wastewater stripping columns

Flue gas scrubbing

Manufacturing Process:

Material Prep:

Coils ultrasonically tested for thickness uniformity.

Corrugation:

CNC-rolled to precise angles (±0.5° tolerance).

Perforation:

Laser-cut micro-holes (0.5–2mm) for flow optimization.

Surface Treatment:

Electropolishing (Ra ≤0.8μm) to reduce fouling.

QC Testing:

3D scanning for geometry verification.

Salt spray (1,000hrs) for coated variants.

Why Choose Our Packing?
Custom Designs: Tailored corrugation patterns for your process.

Tech Support: CFD modeling for performance prediction.

Request samples with your operating parameters for a free efficiency analysis!