Metal Random Packing - High Surface Area, Corrosion Resistant for Tower Efficiency

Product Description:

Our Metal Random Packing represents the industry benchmark for high-performance tower internals, engineered to maximize mass transfer efficiency in the most demanding separation processes. Utilizing precision-formed geometric configurations and premium corrosion-resistant alloys, this packing delivers superior vapor-liquid contact while minimizing energy consumption across distillation, absorption, and stripping applications.

Feature:

1. High Efficiency Mass Transfer
Optimized Geometry: Pall rings, CMR, and IMTP® designs enhance vapor-liquid mixing.

Large Surface Area (100–500 m²/m³): Improves separation efficiency.

Low HETP (0.4–1.0m): Reduces required column height.

2. Corrosion & Temperature Resistance
316L SS for acidic/chloride environments.

Monel/Titanium for extreme corrosion resistance.

Stable from cryogenic to high-temperature processes.

3. Cost & Energy Savings
30–50% lower pressure drop vs. trays → reduced energy costs.

Long service life (10+ years) with proper material selection.

Easy to install & maintain – no complex assembly required.

Technical Data Sheet:

Applications:

Petrochemical Processing:

Crude oil atmospheric/vacuum distillation

Aromatics (BTX) separation columns

Olefin purification systems

Solvent recovery units

Gas Treatment:

Amine contactors for acid gas removal

Glycol dehydration towers

LNG purification trains

CO₂ capture absorption columns

Specialty Chemical:

High-purity pharmaceutical distillation

Electronic-grade chemical production

Fine chemical separation processes

Manufacturing Process:

1.Material Preparation

Vacuum arc remelting (VAR) for high-purity alloys

Cold rolling to precise thickness tolerances (±0.02mm)

Ultrasonic cleaning and pickling

2.Precision Forming

CNC-controlled stamping for consistent geometry

Micro-perforation (0.5-3mm holes)

Edge conditioning for safety and performance

3.Surface Enhancement

Electrochemical polishing (Ra ≤ 0.4μm)

Optional specialty coatings

Passivation per ASTM A967

4.Quality Assurance

3D optical scanning for dimensional verification

Destructive testing of sample lots

Salt spray testing (2000+ hours)

Cleanroom packaging for critical applications

Why Choose Our Metal Random Packing?

10+ years of mass transfer expertise

Proprietary geometric designs

Advanced materials engineering

Complete technical support

Global project experience

Request samples with your operating parameters for a free efficiency analysis!