Plastic CNC Machining Multi Material POM Nylon PTFE Industrial Medical
The Application of Plastics in The Medical Industry
Material | Core Properties | Machining Tips | Medical Applications |
---|---|---|---|
POM | High rigidity, low friction, chemical resistance | High-speed cutting with cooling to prevent thermal deformation | Endoscope components, dosing pump parts |
Nylon | High toughness, wear resistance, moisture control | Dry machining or humidity control to avoid swelling | Surgical tool handles, sterilization trays |
PTFE | High-temp (260°C), chemical inertness, self-lubricating | Low-speed cutting with sharp tools to reduce gumming | Catheter coatings, non-stick implant surfaces |
PEEK | High-temp (260°C+), biocompatible, high strength | High-temperature machining to avoid delamination | Orthopedic implants, dental instruments |
ABS | Impact resistance, dyeability, low cost | Low feed rate with cooling to prevent warping | Medical device housings, prosthetic prototypes |
PC | Transparency, UV resistance, impact resistance | Avoid overheating tools to reduce stress cracks | Dialysis machine housings, surgical windows |
PEI (Ultem) | Flame retardant, high-temp (170°C), dimensional stability | High RPM tools to avoid carbonization | Sterilization trays, endoscope frames |
PMMA | Optical clarity, weather resistance, polishable | Low-speed cutting with coolant to prevent melting | Surgical light covers, lab equipment windows |
HDPE | Corrosion resistance, lightweight, food-safe | Sharp tools to minimize burrs | Medical packaging, labware |
Performance Advantages:
Lightweight, corrosion-resistant, and biocompatible as core alternative driving forces;
Cost efficiency:
Reduce machining steps and assembly requirements, lower overall system costs;
Industry penetration:
List high-value scenarios (aviation/medical/automotive) to enhance persuasiveness;
Sustainability:
Responding to the global trend of carbon reduction and enhancing the dimension of business narrative.
CNC Machining Tolerance
Precision Machining | Metals, PEEK, And ULTEM with Drawing | Other Plastics with Drawing | No Drawing |
Linear Dimension | +/- 0.0025 mm +/- 0.0001 inch | +/- 0.05 mm
+/- 0.002 inch | ISO 2768 Medium |
Hole Diameters (Not Reamed) | +/- 0.0025 mm
+/- 0.0001 inch | +/- 0.05 mm +/- 0.002 inch | ISO 2768 Medium |
Shaft Diameters | +/- 0.0025 mm
+/- 0.0001 inch | +/- 0.05 mm
+/- 0.002 inch | ISO 2768 Medium |
Why Choose Us to Process for You?
Choosing our CNC machining services ensures not only precision and quality but a partnership built on trust and reliability. At Polestar Metal, we are committed to delivering excellence in every aluminum component we produce. From prototyping to full-scale production, we are equipped to meet your specific needs and bring your designs to life.