PEEK PEI Plastics High Temp Corrosion Proof Aerospace Automotive Industrial
Material | Core Properties | Machining Tips | Industrial Applications |
---|---|---|---|
POM | High rigidity, low friction, chemical resistance | High-speed cutting with cooling to prevent thermal deformation | Gears, bearings, structural parts |
Nylon | High toughness, wear resistance, moisture control | Dry machining or humidity control to avoid swelling | Pulleys, bushings, mechanical housings |
PTFE | High-temp (260°C), chemical inertness, self-lubricating | Low-speed cutting with sharp tools to reduce gumming | Seals, valve liners, insulators |
PEEK | High-temp (260°C+), biocompatible, high strength | High-temperature machining to avoid delamination | Aerospace turbine parts, sensor housings |
ABS | Impact resistance, dyeability, low cost | Low feed rate with cooling to prevent warping | Automotive dashboards, drone frames |
PC | Transparency, UV resistance, impact resistance | Avoid overheating tools to reduce stress cracks | Safety visors, optical lens mounts |
PEI (Ultem) | Flame retardant, high-temp (170°C), dimensional stability | High RPM tools to avoid carbonization | Electrical connectors, aerospace interiors |
PMMA | Optical clarity, weather resistance, polishable | Low-speed cutting with coolant to prevent melting | Optical covers, display models |
HDPE | Corrosion resistance, lightweight, food-safe | Sharp tools to minimize burrs | Chemical tanks, food processing parts |
The Advantages of Engineering Plastics over Metals
Breakthrough in Technical Performance:
Lightweight: PEEK density is only 1/3 of aluminum alloy, with equal strength. The aviation bracket reduces weight by 60% and fuel efficiency increases by 8%;
Corrosion resistance: PTFE has a lifespan of 20 times that of ultra carbon steel in 98% sulfuric acid, reducing the annual maintenance cost of chemical valves by 70%;
Function integration: 5-axis CNC one-time molding of complex flow channel structures (such as automotive turbocharger housings), reducing the welding and assembly processes of metal parts.
Full cycle cost advantage:
Processing cost reduction: PEI injection molded connectors replace copper alloy machined parts, reducing single piece costs by 45%;
Energy consumption optimization: Nylon gears replace steel gears, reducing friction losses in the transmission system by 30% and extending equipment life by 2 times.
Sustainability driven:
Circular economy: Medical grade PEEK can be sterilized and reused at high temperatures, reducing the carbon footprint of titanium alloy implants by 60%;
Design freedom: 3D printing topology optimization of plastic load-bearing components (such as drone skeletons), reducing materials by 80% compared to traditional metal structures.
Typical Alternative Scenarios:
Aerospace: PEEK replaces titanium alloy fuel pipelines, with a temperature resistance of 260 ° C and a weight reduction of 55%;
Energy: PEI insulation replaces copper-clad aluminum high-voltage connectors, increasing arc resistance by three times;
Automobile: Carbon fiber reinforced PA66 replaces steel suspension links, increasing fatigue resistance by 40%.
CNC Machining Tolerance:
Precision Machining | Metals, PEEK, And | Other Plastics | No Drawing |
Linear Dimension | +/- 0.0025 mm | +/- 0.05 mm
| ISO 2768 Medium |
Hole Diameters | +/- 0.0025 mm
| +/- 0.05 mm | ISO 2768 Medium |
Shaft Diameters | +/- 0.0025 mm
| +/- 0.05 mm
| ISO 2768 Medium |
Why Choose Us to Process for You?
Choosing our CNC machining services ensures not only precision and quality but a partnership built on trust and reliability. At Polestar Metal, we are committed to delivering excellence in every aluminum component we produce. From prototyping to full-scale production, we are equipped to meet your specific needs and bring your designs to life.