Precision Aluminium 6061 6063 T6 CNC Turned Components Parts For Semiconductors
Core Advantages Comparison Table
Advantage | Technical Parameters/Effects | Industry Application Value |
---|---|---|
±0.0025mm Ultra-High Precision | Profile tolerance ≤0.003mm, Cylindricity ≤0.002mm | Zero-failure transmission in precision instruments, reduces calibration loss |
Hard Anodized Wear Resistance | Coating thickness 50-80μm, Hardness HV500-700 | 3x lifespan for mining machinery seals |
Lightweight & High Strength | Density 2.7g/cm³, Tensile strength ≥350MPa | 30% weight reduction for drone parts with wind resistance |
Corrosion Resistance | Passes 2000h salt spray test (ASTM B117) | 10-year maintenance-free for marine components |
Rapid Processing Lead Time | 5-7 days delivery (incl. surface treatment) | Minimizes production downtime for urgent repairs |
Application Scenarios
This type of ± 0.0025mm ultra high precision hard anodized aluminum alloy part is designed specifically for harsh working conditions and precision transmission systems. Typical applications include:
Aerospace: Aircraft hydraulic valve core, servo bearing sleeve, anodized layer resistant to high-frequency friction and extreme temperature difference;
Medical equipment: surgical robot micro gears, precision endoscope sleeves, with no pores on the surface to avoid biological contamination;
Automotive industry: fuel injection nozzle, turbocharger impeller, lightweight while ensuring 20000rpm dynamic balance;
Optical electronics: laser heat dissipation base, semiconductor fixture, anodized insulation to prevent electrostatic breakdown;
Industrial automation: Robot harmonic reducer components with a hardness of HV ≥ 600 extend the replacement cycle to more than 5 years.
The Advantages of Turning
Firstly, turning machining can achieve extremely high dimensional and shape accuracy, typically reaching IT6-IT7 levels. Secondly, high-efficiency turning has fast processing speed and is suitable for large-scale production. In addition, complex shape processing.Complex shapes such as surfaces, threads, grooves, etc. can be machined using a CNC lathe. Therefore, the turning process can meet the strict requirements of the medical industry for high precision, high cleanliness, complex shapes, and material diversity.
CNC Machining Tolerance
Precision Machining | Metals, PEEK, And ULTEM with Drawing | Other Plastics with Drawing | No Drawing |
Linear Dimension | +/- 0.0025 mm +/- 0.0001 inch | +/- 0.05 mm
+/- 0.002 inch | ISO 2768 Medium |
Hole Diameters (Not Reamed) | +/- 0.0025 mm
+/- 0.0001 inch | +/- 0.05 mm +/- 0.002 inch | ISO 2768 Medium |
Shaft Diameters | +/- 0.0025 mm
+/- 0.0001 inch | +/- 0.05 mm
+/- 0.002 inch | ISO 2768 Medium |
Why Choose Us to Process for You?
Choosing our CNC machining services ensures not only precision and quality but a partnership built on trust and reliability. At Polestar Metal, we are committed to delivering excellence in every aluminum component we produce. From prototyping to full-scale production, we are equipped to meet your specific needs and bring your designs to life.