13 Rows Roof Panel Roll Forming Machine With 5 Ton Hydraulic De - Coiler
1. Machine List
Machine list | 5 ton hydraulic de-coiler (optional) | 1 set |
Main roll forming machine | 1 set | |
PLC Control box | 1 unit | |
Hydraulic station | 1 unit | |
Servo following cutting | 1 unit | |
Out table | 2 units | |
2. Technical process
Uncoiling-Feeding with guide--Roll forming-Cutting-Products collecting
3. Specification:
Dimensions | 6500*1500*1500mm |
Large frame | 350H steel |
Rolling wheel | Forging 45# steel |
Diameter of roller | 72mm |
Roller station | 13 rows |
Main power | 3kw with reducer |
Rolling speed | 8-12m/min |
Rolling thickness | 0.2-0.8mm |
Feeding width | 1000mm |
Machine weight | 2.5T or so |
Chain | 1 inch |
Middle plate | 14mm |
4. Automatic system(The PLC can be designed according to customers' requirement)
Pump station | 3kw |
PLC | Panasonnic |
Transducer | Twiwan"Delta" |
Encoder | Wuxi's "REP"or "XINYA" |
Switch | "CHINT" or "DELIXI" |
(1) Automatic decoiler (max capacity 5000kg)
(2) Roll-Forming M/C:
Steps:10-11steps Roller Material: 45# steel
Voltage: 3phase/80V/50-60Hz. line speed:8-10m/min;
Rolling chromium thickness:0.05 mm
(3) Cutting Mechanism
It adopts hydraulic drive and automatic location to decide the dimention and cut the target products.
Match equipment : one set of cutting tool, one hydraulic tank ,one cutter machine.
Stop to cut , Post cut cutting length tolerance: ±2mm
Cutting tool material: GCr12 with quenched treatment 60-62°C
(4) Hydraulic System
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.
Match equipment: a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes and two sets of electromagnetism valves.
Power of the oil pump: 3kw Hydraulic oil :40#
(5) Computer control cabinet :
It adopts PLC to control. The target piece length is adjustable and digit of it can be adjusted
Computed mode has two modes: automatic and manual one.
(6) Counter :
One counter gauges length, pulses, and decides length
Profile Drawing