High Accuracy Sheet Metal Slitting Line With Fast Change Twin Slitters
Twin slitters are good solution for metal coil processing plants to make high production of slit coils, because twin slitters exchange with each other fast, only taking about 15minutes. Without twin slitters, skilled worker takes 1-2 hours to arrange and adjust slitting knives and spacers on slitter shafts of online slitter, the whole slitting line has to stop and wait for the slitter is ready with newly arranged slitting tools. If twin slitters, during this period, another coil can be slitted.
Fast change process:
1. unlock universal joints, open hydraulic press on online slitter feet.
2. Motorized online slitter to walk out to exchange platform.
3. motorized moving the platform to let the other slitter facing to online position.
4. motorized moving the other slitter online
5. hydraulic press feet of the other slitter, connect drive shaft and lock.
6. before changing, slitting tools have been installed and adjusted.
We supplied
one set 3x1250 double slitters line to Philippines
one set 4x1850 double slitters line to South Africa,
One set 3 x 1600 double slitters slitting line to Indonesia
one set 3x2000 double slitting heads to Vietnam,
one set 6x1700 double slitting heads to Russia,
One set 6x2000 twin slitters slitting machine to India
One set 8x2000 twin slitters slitting line to Algeria
Our twin slitters (double slitters) design give very excellent performances:
When customers want to slit a big gauge range of steel coils, like 0.3-6mm, 0.4-8mm, we make two slitters bearing different slitting duty, one slitter is for slitting thin coil sheets, the other slitter is bigger for slitting thicker coil plates.
We supplied 6x1600 double slitters, with one 0.3-3mm slitting machine and the other 2-6mm slitting machine. Customers are very satisfied with the design, no matter what thickness coil to slit, he will get good slitting result.
The two slitters can be driven by one drive motor and transmission, or each slitter has one motor and transmission whose slitter head drives out and return back on rails, with no need of one exchange platform. But, one exchange platform is a must when more than two slitters are needed for one slitting line.
Composition and Parameters:
No. | Composition | Parameters |
1 | Feeding Coil car | 20T |
2 | Double mandrel uncoiler | Φ508 mm, 20T load |
3 | Pinch feeder and Five Roller Leveler | Φ160 mm, 30KW |
4 | Hydraulic shear | 3 x 1500 |
5 | Transmission roll table | 3000mm length |
6 | side guide and Pres Roller | 300-1500mm wide |
7 | slitting machine (twin heads fast exchange) | Φ220mm, 110KW +4KW x 3 |
8 | edge scrap winder and Strips tails Press | 4KW x 2 |
9 | Pit accumulator | 4000mm length |
10 | Pre-separator, Tensioner, balancing roller | Twice separating, wool felt tension Φ320mm deflection roller |
11 | ReCoiler (with separating discs, pusher) | Φ508mm, 132KW, 20T load |
12 | Coils discharging trolley | 20T |
13 | Hydraulic system | Rexroth valves, Yuken pump |
14 | Electrically control system | Parker DC drive, Siemens PLC and touch screen |