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Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming
Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming
Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming
Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming
Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming
Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming
Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming
Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming
Specifications
Brand Name :
Jinye
Model Number :
CTL 4.0-12.0 x 2000
Place of Origin :
Wuxi, China
MOQ :
1Set
Payment Terms :
L/C, T/T
Supply Ability :
15sets per year
Delivery Time :
180-200days
Packaging Details :
8 X 40HC
name :
Continuous High Speed Cut To Length Line Equipment
Material :
Rolled Steel Plates Carbon Steel, Low alloy
Sheet thickness :
4-12mm
Sheet width :
1000-2000mm
Sheet length :
2000-12000mm
Cutting speed :
6pcs/min x 6m
Coil ID :
508mm, 610mm, 760mm
Coil weight :
30T
Length tolerance :
+/-0.5mm
Flatness :
1.5 -2.0mm/m2
Total power :
550KW
Land area :
55m x 10m
Description

Rolled Steel Continuous High Speed Cut To Length Line Equipment With Edge Trimming

Our CTL line equipment can be found in a variety of different types of plants: steel mills, metal service centers, and original equipment manufacturer’s plants (OEM), in the food and beverage industry, electronics, etc.

Heavy duty feed-to stop CTL lines are designed to feed the strip material to a predetermined point beyond the shear, stop and then shear the strip to plate. Usually, feed-to-stop lines are heavy gauge lines ranging from 0.375” (9.5mm) to 1.00” (25mm) in thickness and 24” (610mm) to 120” (3050mm) in width.

In looping pit CTL Lines, the sheet material never stops in the entry section of the line. The shearing action occurs as the sheet is momentarily stopped after it is fed to a set length beyond the shearing point by the feed rolls. The feeder system must accelerate to high velocities to maintain a constant average loop depth.

Continuous high speed cut to length lines are equipped with dynamic shears designed to cut the material at line speed, thus allowing the strip to move continuously. The most frequent solution is Rotary Shear and Moving Shear.

In high precision metal strip cut to length line, edge trimming is often required specially for stainless steel sheet, aluminum steel sheet.

Film laminating is also seen in the high precision continuous cut to length process.


Composition and Parameters:

No. Composition Parameter / Configuration
1 Coil Saddle 20-30T
2 Double mandrel uncoiler Φ500-800 mm, 30T load
3 Pinch feeder and Five Roller Leveler Φ250 mm, 200KW
4 Pit accumulator 6000mm
5 Side guide 1# Hydraulic 1000-2000mm
6 Edge Trimmer

Separate body, frequency control,

3-8mm edge
7 Scrap winder and over roll table Scrap guide, hydraulic push winder
8 Side guide 2# Hydraulic 1000-2000mm
9 11 roller leveler 4Hi, 300KW, Φ210 mm, 300KW
10 Rotary encoder Rep, Omron
11 Hydraulic Shear Heavy duty, 45KW
12 Roll table 4000mm
13 Stacker and X table bomb hatch type, 6m x 2
14 Hydraulic system Rexroth valves, Yuken pump
15 Electrically control system Parker DC drive, Siemens PLC and HMI

SUS201 , SUS304 , SUS410 Stainless Steel Specification for reference:

SUS series National grade ASTM grade TS(Mpa) YS(Mpa)
200
Cr-Mn-Ni		 12Cr17Mn6Ni5N 201 720 390
12Cr18Mn9Ni5N 202 680 356
300
Cr-Ni		 301 755 275
0Cr18Ni9 304 680 320
00Cr19Ni10 304L 560 270
0Cr25Ni20 310S 655 310
00Cr17Ni14Mo2 316L 560 290
400
Cr		 1Cr13 410
430 345 510


Characters:


1.Uncoiler / Decoiler

heavy cut to length line handle heavy steel coils of heavy gauge. the uncoiler has double mandrels and strong sliding bases.

Each mandrel has three steps, the opening and closing of two mandrels by hydraulic cylinders.

Back tension mechanism installed on top of uncoiler base, to ensure uncoiling stability.

2. Portal frame coil head opener

Portal frame is very strong, with snubber press roller ,straightening roller on top of the frame.
the hydraulic snubber roll press on top of steel coil, and its pressing-down angle is adjustable

Straightening roller can slide forward backward to track strip head and straighten it.

Shoveling plate installed on preleveler support the coil head while straighten roller press coil head.

3. first 2+5 pre leveler

the roller is huge and strong,reliefing internal stress of steel coil, roller surface is hardened and chrome coated

To relief the uncoiling bending stress to relaxed state.

4. Heavy duty leveler

number of heavy duty leveler will be 13pcs, 11pcs or 9pcs, diameter of rollers will be 180mm -230mm -300mm,
The gap and angle of upper rollers and lower rollers can be adjusted.

No stop leveling, the leveler continuously working without pressing steel plate while synchro cutting, this is good for protecting steel plate surface without leaving roller mark

When shear is stop cutting, the leveler is clutched and stopped under encoder measuring.

5. Hydraulic shear

Track Shear: Synchro High frequency cutting and strong frame, strong hydraulic station for shearing, big servo motor for synchro tracking steel plate running.

Hydraulic rocking shear is stop cutting under encoder measuring.

6. Automatic stacker

Bomb hatch stacking, receive each sheet on roller arm, open the two arms to release the sheet fall down on lifting table.

Roll table deliver the piled sheets outward to pack.

7. Automatic control, the whole process is under PLC control in auto mode.

Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming

Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming

Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming

Product tags

high speed cut to length line

,

rotary shear cut to length line

,

truck tire sidewall cutter
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Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming

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Product Detail
Brand Name :
Jinye
Model Number :
CTL 4.0-12.0 x 2000
Place of Origin :
Wuxi, China
MOQ :
1Set
Payment Terms :
L/C, T/T
Supply Ability :
15sets per year
Contact Supplier
Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming
Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming
Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming
Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming

WUXI JINYE COMPLETE EQUIPMENT CO.,LTD.

Verified Supplier
3 Years
jiangsu, wuxi
Since 2000
Business Type :
Manufacturer, Exporter, Seller
Main Products :
Metal Slitting Line, Slitting Line Machine, Precision Slitting Line
Total Annual :
4000000-6000000
Employee Number :
30~50
Certification Level :
Verified Supplier
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