AHSS High Strength Coil Steel Slitting Line Machine ( Q460,C-Mn Steel)
Description
The Coil steel slitting line machine is a type of equipment used for cutting coil steel, mainly including automatic feeding, coil cutting, and winding processes. This production line is an important component of the coil steel cold processing production line, and its working principle is mainly to cut the large coil steel pipe material into multiple narrow strip steel coils according to the required width and length. The coil steel cutting production line is widely used in the cold processing production line of coil steel in industries such as steel pipes, construction, furniture, electronics, and automobiles. It is one of the important equipment to improve production efficiency and product quality.
AHSS mainly includes DP steel, TRIP steel, M steel, CP steel, HF steel, TWIP steel, QP steel, tensile strength 500 - 1500Mpa. in automobile industry, can largely improve strength at less mass
AHSS high strength steel sheets in coils are high quality steel, requiring high quality slitting. We make and supply AHSS coil steel coil slitting machines
Composition and Characteristics
1.Very Strong decoiler and coil opening press roller and peeler shoveling plate, to hold steel coil steadily in time of steel strip being pulled out, and send strip head into pinch feeding equipment.
2.Slitter: slitter stands, shafts, knives are bigger and stronger than normal slitter. Drive motor power is about 50% more than normal model slitter.
3.Edge scrap winder adopts torque type tension, stronger and efficient.
4.Accumulator pit loop is longer and deep enough to make sure steel strip accumulating.
5.Tension provision unit own both roller and wool felt to provide adjustable stable tension for recoiling.
6.Recoiler has portal frame type overarm separator, from top to press separating strips.
7.Slitting speed usually are limited within 80m/min.
8.Slitting knives will be special material suitable for hard steel slitting.
9.Hydraulic system, such as hydraulic cylinders, valves, should be robust and more durable.
Layout Process:
Coil preparing saddle, Coil loading Car, Uncoiler with press roller, Coil head peeler, Pinch feeder & 5 roller Pre-leveler, Shear, Pit loop 1, Side guide, Slitter, Scrap winder, Pit loop 2, Tensioner and Pre-separator, post shear and deflector roller, recoiler with overarm separator, coil discharging car
Parameters:
Slitting Line (0.3-3.0) x 1800 100mpm | Parameters |
Coming steel coils | ID508mm, 610mm, OD1800mm, coil weight 20T |
Finished baby coils | ID508mm, OD1800mm, coil weight 20T max |
Mother coil width | 500-1800mm |
Baby coil widths | 50mm -800mm |
Number of slitting | 1mm x 30slits; 3mm x 10slits |
Main motors | Slitter 132KW + Recoiler 160KW |
Slitter knife | ID250 x OD380 x 20mm SLD, HRC60-61 |
Recoiler mandrel | 508mm mandrel |
Optional | Double slitters, unloading turnstile |
Slitting speed | 0-50-100mpm adjustable |
Configuration | Siemens PLC, Parker DC Driver, Rexroth Valves |
Slitting precision | Slit width ±0.12mm; Camber ±0.1mm/m; bur 3% of thickness; recoil hump<0.5mm |
Configuration:
Part | Material, Processing, Brand |
shaft, axis, rollers | 40Cr,HB250-275, HRC55-58 |
Slitter arbor | 42CrMo forging, HB280-300, surface medium frequency tempering HRC50-55, hard chrome coating, surface polishing |
Frame, bases | Q235-A ,Q345steel plates welding, annealing treatment |
Gearbox body | Q345 plates welding, heat treatment, sand blasting, primer painting |
Gears: | 40Cr forging steel, HB240-255, teeth face hardened, teeth ground |
Uncoiler, Recoiler Segments: | 45# Cast steel, tempering, hard chrome coating and polishing |
Hydraulic pump | Yuken pistion variable pump |
PLC | Siemens S200 |
Bearing | HRB, ZWZ, SKF |
Pneumatic parts | Airtac,SMC |