High Hardness Super Duplex 2507 Pipe , Stainless Steel Capillary Tube

Super Duplex Stainless 2507, Chemical composition

Application: Super duplex alloy combining excellent strength with good corrosion resistance in high chloride and seawater environments

Tensile strength, min.: 116ksi (800MPa)

Yield strength, min.: 80ksi (550MPa)

Elongation in 2 in., min.: 15%

Hardness, max.: Brinell 310, or Rockwell C 32

Duplex 2507 is a super duplex stainless steel designed for applications which demand exceptional strength and corrosion resistance. Alloy 2507 has 25% chromium, 4% molybdenum, and 7% nickel. This high molybdenum, chromium and nitrogen content results in excellent resistance to chloride pitting and crevice corrosion attack and the duplex structure provides 2507 with exceptional resistance to chloride stress corrosion cracking.

Usage of Duplex 2507 should be limited to applications below 600° F (316° C). Extended elevated temperature exposure can reduce both the toughness and corrosion resistance of alloy 2507.

Duplex 2507 possesses excellent mechanical properties. Often a light gauge of 2507 material can be used to achieve the same design strength of a thicker nickel alloy. The resulting savings in weight can dramatically reduce the overall cost of fabrication.

HYDRAULIC CONTROL LINE APPLICATIONS

STAINLESS STEEL AND HIGH NICKEL ALLOYS COILED TUBING SOLUTIONS

MEILONG is an important manufacturer in premium coiled seamless & welded tubular solutions for oil and gas applications. In an endeavor to increase its presence in subsea, MEILONG has extended its offer by developing a highly innovative tubular solution for umbilical projects.

MEILONG has developed a strong and unique expertise in premium quality tubes to answer the most stringent specifications of its customers. Based on this expertise in high pressure, and extremely high pressure tubes, MEILONG’s state-of-art factory is exclusively dedicated to the manufacturing and supply of super duplex and high nickel alloys tubes for corrosive downhole applications and is now ready to offer the highest specifications for your toughest challenges.

High quality polymeric jackets/encapsulations provide added protection

Core tubing is evaporated with the latest thermoplastic elastomeric compounds designed to outlast the life of most project tubing installations by reducing the possibility of corrosion and mechanical damage. They can stand up to a wide range of chemical inhibitors and seawater. Most jackets are manufactured from fire retardant, all-weather, abrasion-resistant compound, designed to remain strong and flexible through wide ranges of temperatures and pressures.

PVC

PP (polypropylene)

SP (Santoprene)

F46 (FEP)

Nylon

Corrosion Resistance

2507 Duplex is highly resistant to uniform corrosion by organic acSuper Duplex 2507 Plateids such as formic and acetic acid. It is alsohighly resistant to inorganic acids, especially if they contain chlorides. Alloy 2507 is highly resistant to carbide-related intergranular corrosion. Due to the ferritic portion of the duplex structure of the alloy it is very resistant to stress corrosion cracking in warm chloride containing environments. Through additions of chromium, molybdenum and nitrogen localized corrosion such as pitting and crevice attack are improved. Alloy 2507 has excellent localized pitting resistance.

Characteristics

● High resistance to chloride stress corrosion cracking

● High Strength

● Superior resistance to chloride pitting and crevice corrosion

● Good general corrosion resistance

● Suggested for applications up to 600° F

● Low rate of thermal expansion

● Combination of properties given by austenitic and ferritic structure

● Good weldability and workability

Production Process

Welded & Redrawn Tubing

Strip splice welds join lengths of cold rolled strip to enable long lengths between orbital welds (greater than 14,500 ft between orbital welds is achievable). The strip is formed into a tubular cross section and longitudinally seam welded using the gas tungsten arc (GTAW) process. The tubing is first sunk to an intermediate outside diameter, heat treated, and make the same process to obtain the desired size.

Seamless & Redrawn Tubing

Seamless extruded tube hollows are drawn or drawn / sunk to final size to produce seamless tubing coils 500 to 2,000 ft. long, depending upon the size. The tubing is heat treated and joined by orbital welding to achieve the desired length. The final material condition of the tubing is heat treated.

Standards and Specifications

Tubing Specification PTM-TS-011, Duplex Stainless 2507 Tubing for Control Line Applications

ASTM A789, Standard Specification for Seamless and Welded Ferritic/Austenitic Stainless Steel Tubing for General Service

All Super Duplex Stainless 2507 control line tubing offered by MEILONG are made from a controlled-chemistry. Super Duplex Stainless 2507 material with minimum pitting resistance equivalent (PRE) value of 42.5

Quality Assurance

Eddy current test (ECT)

Ultrasonic test

Hydrostatic test

Chemical composition analysis

Tensile test

Hardness test

Dimension & visual inspect

Metallographic analysis

Coiled Encapsulated Tubing (Bare Tubing Size)

Tubing length up to 32,808 feet (10,000 m)

For control line, chemical injection line, umbilicals

Available materials

Austenitic: 316L

Duplex: S31803, S32205

Super Duplex: S32750

Nickel alloy: N06625, N08825

Norm Equivalence