Introduction of Titanium Balls:
Titanium balls are spherical metallic components made primarily from titanium or titanium alloys. They are precision-engineered to exacting standards and find application in a wide range of industries due to titanium's unique properties.
Properties of Titanium Balls:
Corrosion Resistance: Titanium and its alloys exhibit exceptional resistance to corrosion, especially in aggressive environments such as seawater and chemical processing plants. This property makes titanium balls suitable for applications where durability and longevity are crucial.
Lightweight: Titanium is known for its low density, making titanium balls lightweight compared to steel or other metals of similar strength. This characteristic is advantageous in applications where weight reduction is desired, such as aerospace and automotive industries.
High Strength: Despite its low density, titanium alloys offer high strength comparable to some steels. This strength-to-weight ratio makes titanium balls capable of withstanding high loads and pressures.
Biocompatibility: Titanium is biocompatible and non-toxic, making titanium balls suitable for medical applications such as surgical implants, prosthetics, and dental instruments. They integrate well with human tissues without adverse reactions.
Heat and Cold Resistance: Titanium maintains its mechanical properties over a wide temperature range, from cryogenic temperatures to moderately high temperatures. This thermal stability makes titanium balls suitable for use in various thermal and mechanical applications.
Product Specifications:
Product name | Making titanium ball for bearing/jewerly |
Grade | Gr1,Gr2,Gr5(Ti-6Al-4V),Gr23,Ti-3Al-2.5v |
Origin | Wuxi |
Titanium content | ≥99.6 (%) |
Impurity content | <0.02 (%) |
Density | 4.51g/cm3 |
Color | Titanium natural colour or can be coated another colour |
Type | Drilling,threading,brushing,polishing,plating,coating |
Size | 1. Dia0.5-300mm 2. Customized is available |
Technique | Machining,Forging |
Application | Body Jewelry, Medical Applications, Calibration Metrology, Chemistry |
Chemical Composition:
Composition (%) | Fe | C | N | H | O | Al | V | Ti |
Titanium Grade 5 | ≤0.30 | ≤0.10 | ≤0.05 | ≤0.015 | ≤0.20 | 5.50-6.80 | 3.50-4.50 | Bal. |
Composition(%) | Ti | N | C | H | Fe | O | | |
Titanium Grade GR7 | Bal. | ≤0.03 | ≤0.08 | ≤0.013 | ≤0.25 | ≤0.15 | |
The Differences between Grade 5 and Grade 9:
Grade 5 and Grade 9 titanium alloys differ significantly in their compositions and intended applications, each offering distinct properties and advantages:
Composition:
Grade 5 titanium is an alloy composed primarily of titanium (about 90%), with significant additions of aluminum (6%) and vanadium (4%). Small amounts of iron and oxygen may also be present.
Properties:
Strength: Grade 5 titanium is known for its high strength-to-weight ratio, making it one of the strongest titanium alloys. It has excellent tensile and yield strength, significantly higher than Grade 2 titanium.
Corrosion Resistance: Similar to Grade 2 titanium, Grade 5 exhibits excellent corrosion resistance in a wide range of environments, although slightly less than pure titanium due to its alloying elements.
Heat Resistance: Grade 5 titanium maintains its mechanical properties at elevated temperatures, making it suitable for aerospace and high-performance applications.
Applications: Commonly used in aerospace components, such as aircraft structures, engine parts, and critical components where high strength, low weight, and fatigue resistance are essential.
Composition:
Grade 9 titanium is an alloy composed of titanium (about 92.5%), aluminum (3%), and vanadium (2.5%). It also contains trace amounts of other elements such as iron and oxygen.
Properties:
Strength: Grade 9 titanium offers good strength properties, although lower than Grade 5 titanium. It provides a balance between strength and formability.
Corrosion Resistance: Similar to Grade 5, Grade 9 titanium exhibits excellent corrosion resistance in a variety of environments, making it suitable for marine applications and other corrosive environments.
Weldability: Grade 9 titanium is easier to weld compared to Grade 5, due to its lower alloy content and reduced tendency for embrittlement during welding.
Applications: Used in applications where a combination of moderate strength, weldability, and good corrosion resistance is required. Applications include marine components, bicycle frames, and sports equipment.
Composition: Grade 5 (Ti-6Al-4V) has higher aluminum and vanadium content compared to Grade 9 (Ti-3Al-2.5V), resulting in higher strength but potentially reduced weldability.
Strength: Grade 5 titanium is stronger than Grade 9 titanium, making it suitable for applications requiring higher mechanical properties.
Applications: Grade 5 titanium is favored in aerospace and high-performance applications where strength and weight reduction are critical, while Grade 9 titanium finds use in marine environments, sports equipment, and applications where weldability is important.
Applications of Grade 5 and Grade 9 Titanium Balls:
Aerospace Components:
Bearings: Grade 5 titanium balls are used in aerospace bearings due to their high strength, light weight, and resistance to corrosion and wear.
Valve Components: Balls made from Grade 5 titanium are used in valve assemblies where corrosion resistance and durability are critical.
Medical Applications:
Implants: Grade 5 titanium balls are utilized in medical implants such as artificial joints and dental implants due to their biocompatibility and resistance to body fluids.
High-Performance Equipment:
Sports Equipment: Titanium balls are used in high-performance sports equipment, such as racing bicycles and golf clubs, where strength-to-weight ratio is crucial.
Industrial Applications:
Precision Equipment: Grade 5 titanium balls are used in precision instruments and measuring devices where dimensional stability and corrosion resistance are required.
Marine Applications:
Underwater Bearings: Grade 9 titanium balls are used in bearings and rotary equipment for marine applications due to their excellent corrosion resistance in seawater.
General Industrial Use:
Pumps and Valves: Grade 9 titanium balls find use in pumps, valves, and flow control devices where corrosion resistance and good mechanical properties are needed.
Sporting Goods:
Bike Bearings: Titanium balls made from Grade 9 are used in bicycle bearings where a combination of strength, corrosion resistance, and light weight are beneficial.
Chemical Processing:
Mixing and Stirring: In chemical processing, Grade 9 titanium balls can be used in mixing and stirring applications where resistance to corrosive chemicals is essential.
Packing Information for Titanium Balls:
Our titanium balls are carefully packed to ensure safe transportation and handling. Depending on the quantity and size of the balls, we use the following packaging methods:
Wooden Crate:
Usage: Primarily used for larger quantities and sizes of titanium balls.
Advantages: Provides excellent protection against impacts and ensures the balls remain secure during transit.
Carton:
Usage: Employed for smaller quantities or smaller sizes of titanium balls.
Advantages: Offers sufficient protection while being convenient for handling and storage.
Custom Packaging:
Usage: Tailored packaging solutions available upon request for specialized shipping needs or specific customer requirements.
Advantages: Ensures adherence to unique packaging specifications and enhances overall product safety.
Looking ahead, the role of automated titanium ball valves in smart water management systems is poised to expand significantly. As cities and industries increasingly adopt Internet of Things (IoT) technologies, the integration of advanced sensors and analytics will enable even greater levels of automation and optimization. These developments will allow for more precise control over water distribution and management, further enhancing sustainability efforts.
Moreover, advancements in materials science may lead to the development of new titanium alloys with improved performance characteristics, such as enhanced resistance to wear and higher thermal stability. These innovations will likely increase the applicability of titanium ball valves in even more demanding environments, further broadening their use in smart water management applications.
Sustainability will continue to be a driving force in the evolution of water management systems. As global water scarcity issues become more pressing, the need for efficient, reliable, and environmentally friendly solutions will intensify. Automated titanium ball valves, with their long lifespan and minimal maintenance requirements, will play a crucial role in supporting sustainable practices across various sectors.