Titanium and titanium alloys possess excellent properties that nearly meet all the requirements for marine materials, making them an almost perfect choice for shipbuilding. Their advantages are as follows:
Lightweight and High Strength: Titanium has a density of 4.5 g/cm³, which is higher than aluminum's 2.7 g/cm³ but lower than iron's 7.9 g/cm³, making it only 57% of iron's density. Although titanium's density is less than twice that of aluminum, its strength is three times greater. In industrial applications where high specific strength metals are required, titanium alloys are often the preferred material. Under similar conditions, submersibles made of titanium can reach depths of up to 10,000 meters, while steel submersibles cannot achieve such depths. Additionally, titanium is non-magnetic, meaning it is unaffected by magnetic fields of any strength. This makes titanium alloys resistant to magnetic attacks from mines and torpedoes, making them highly favored in military engineering applications.
Good Corrosion Resistance in Marine Environments: When titanium alloys are exposed to air and certain oxygen-containing media, they form a dense, strongly adherent, and stable oxide film due to the strong affinity between titanium and oxygen. This film protects the titanium substrate and is resistant to damage in many environments. Research indicates that in regions such as the South China Sea, North Sea, and East China Sea, titanium and its alloys exhibit corrosion rates close to zero over 16 years, whether in fully submerged, tidal, or splash zones. Thus, using titanium alloys in shipbuilding not only extends the lifespan of vessels but also reduces costs associated with surface corrosion protection.
Excellent Overall Performance: Titanium alloys can undergo various processing techniques, including cold and hot forming, free forging, extrusion, and welding, showcasing good adaptability for manufacturing. Studies show that titanium alloys do not have a brittle transition point in impact toughness tests conducted in the range of -60 to 20°C. Moreover, compared to aluminum alloys and steel, titanium alloys exhibit superior heat resistance, low-temperature performance, and fracture toughness.
Current Applications of Titanium Alloys in Shipping: Currently, countries that have specialized research and established systems for marine titanium alloys include Russia, the United States, Japan, and China. The accompanying table outlines the commonly used titanium components and alloys in ships both domestically and internationally.
Medical titanium bar
Application: Medical, surgical implant(Bone nail implant, dentistry, etc.)
Standard : ASTM F67 ASTM F136,ISO 5832-3
Material Grade: Grade 2, Grade 5, Garde 23(Ti6Al4V ELI),Ti6Al7Nb
Diameter: 5mm 6mm 8mm 10mm 12mm 14mm 16mm 20mm etc.
Length: The common length is 3000mm, as customers' requests
Tolerance grade:h7 h8 h9 h10
Shape: Round
Surface: Bright
Supply status: Annealed M
Certificate: ISO 9001, third party inspection is available(SGS TUV, etc.).
Package: Export Carton box or plywood case.
Quality and Test: EN10204.3.1 certificate
Introduction
In the realm of modern medicine, the selection of materials for implants and surgical instruments is critical to the success of various medical procedures. Among these materials, titanium alloys stand out due to their exceptional properties, particularly in medical applications where performance and safety are paramount. One specific dimension gaining significant attention is the 12mm medical titanium alloy bar, which has emerged as a key component in the manufacturing of a wide range of medical devices, including orthopedic implants, dental fixtures, and surgical instruments. This article delves into the characteristics, benefits, and applications of 12mm titanium alloy bars in the medical field, highlighting their importance in improving patient outcomes and advancing healthcare technologies.
Titanium is renowned for its remarkable strength-to-weight ratio, making it an ideal choice for medical applications that require both durability and biocompatibility. The 12mm diameter strikes an optimal balance between structural integrity and ease of use, allowing for effective implantation and functionality in various medical devices. As the healthcare industry continues to evolve and the demand for innovative solutions increases, understanding the unique properties and applications of these titanium alloy bars becomes essential.
One of the standout features of titanium is its exceptional corrosion resistance. This property is crucial for medical implants, which are often exposed to bodily fluids that can lead to degradation of less resilient materials. Titanium's natural oxide layer forms a protective barrier, ensuring longevity and reducing the risk of implant failure due to corrosion. This characteristic is especially vital in orthopedic applications, where implants must endure significant mechanical stress over time while remaining intact within the body.
The surface finish of 12mm titanium alloy bars is another factor contributing to their success in medical applications. A bright surface not only improves aesthetics but also reduces the risk of bacterial adhesion, which is critical in surgical environments. The smooth surface helps maintain cleanliness and hygiene, ultimately contributing to lower infection rates in surgical procedures. Coupled with the bars' superior mechanical properties, this characteristic makes them an ideal choice for a wide range of surgical instruments, from bone nails to dental implants.
As the landscape of healthcare continues to advance, so too does the technology behind medical implants. The use of 12mm titanium alloy bars is increasingly supported by rigorous testing and quality assurance processes, such as ISO 9001 certification and EN10204.3.1 certificates. These standards ensure that the materials used in medical applications meet strict quality and safety requirements, further instilling confidence in their use among healthcare professionals.
In conclusion, 12mm medical titanium alloy bars are instrumental in the advancement of modern healthcare technologies. Their unique combination of strength, lightweight nature, corrosion resistance, and biocompatibility makes them a preferred choice for a wide array of medical applications. As the industry continues to innovate, the role of titanium alloys in improving patient outcomes will undoubtedly grow, paving the way for new and improved medical solutions that enhance the quality of life for countless individuals. Understanding and leveraging the advantages of these materials will be crucial for the ongoing evolution of medical device manufacturing and surgical practices.
Medical titanium bar
Application: Medical, surgical implant(Bone nail implant, dentistry, etc.)
Standard : ASTM F67 ASTM F136,ISO 5832-3
Material Grade: Grade 2, Grade 5, Garde 23(Ti6Al4V ELI),Ti6Al7Nb
Diameter: 5mm 6mm 8mm 10mm 12mm 14mm 16mm 20mm etc.
Length: The common length is 3000mm, as customers' requests
Tolerance grade:h7 h8 h9 h10
Shape: Round
Surface: Bright
Supply status: Annealed M
Certificate: ISO 9001, third party inspection is available(SGS TUV, etc.).
Package: Export Carton box or plywood case.
Quality and Test: EN10204.3.1 certificate
Corrosion resistance is another standout feature of Grade 3 titanium. The alloy forms a protective oxide layer when exposed to air, which effectively prevents further oxidation. This characteristic is especially important in medical applications, where implants are frequently subjected to harsh environments within the body, including exposure to various bodily fluids. The corrosion resistance of Grade 3 titanium significantly contributes to the longevity of medical devices, ensuring that they remain functional over extended periods without degradation.
Chemical composition of medical titanium bar:
Material Grade | Ti | Al | V | Nb | Fe, max | C, max | N, max | H, max | O, max |
Gr1 | Bal | / | / | 0.20 | 0.08 | 0.03 | 0.015 | 0.18 | |
Gr2 | Bal | / | / | 0.30 | 0.08 | 0.03 | 0.015 | 0.25 | |
Gr3 | Bal | / | / | 0.30 | 0.08 | 0.05 | 0.015 | 0.35 | |
Gr4 | Bal | / | / | 0.50 | 0.08 | 0.05 | 0.015 | 0.40 | |
Gr5 ELI Ti-6Al-4VELI | Bal | 5.5~6.5 | 3.5~4.5 | 0.25 | 0.08 | 0.05 | 0.012 | 0.13 | |
Ti-6Al-7Nb | Bal | 5.5-6.5 | / | 6.5-7.5 | 0.25 | 0.08 | 0.08 | 0.009 | 0.20 |
Production Process:
Raw Materials: Titanium sponge or recycled titanium scrap.
Manufacturing Techniques: Melting, refining, casting, forging, rolling, and machining.
Quality Control: Strict adherence to ASTM and other international standards for material composition, mechanical properties, and dimensional accuracy.
Manufacturing Considerations
The production of 12mm medical titanium alloy bars involves several critical steps, including melting, forging, and machining. Advanced manufacturing techniques ensure that the bars meet stringent quality and safety standards required for medical applications. It is essential to maintain tight tolerances and surface finishes to ensure the reliability and performance of the final products.
Name | Pure Titanium & Titanium Alloy Tube /Pipe/Tubing |
Tube Shape | Round |
Material | Gr1,Gr2 |
Standard | ASTM B338 |
SMLS Or Welded | Seamless(SMLS) |
OD | 19mm (1.25")/ 25.4mm, 38mm |
Wall Thickness | 1.2mm |
Length | 6m long |
End | Plain End, Beveled End, Threaded |
Certificate | EN 10204/3.1B, Raw Materials Certificate 100% Radiography Test Report Third Party Inspection Report---TUV,BV,SGS etc |
Application | Chemical Equipment Sea Water Equipment Heat Exchangers Condensers Pulp and Paper Industry |
Grade | N(%) | C(%) | H(%) | Fe(%) | O(%) | Ti | Other , max |
1 | ≤0.03 | ≤0.08 | ≤0.015 | ≤0.20 | ≤0.18 | Bal | ≤0.4 |
2 | ≤0.03 | ≤0.08 | ≤0.015 | ≤0.30 | ≤0.25 | Bal | ≤0.4 |
Grade | Tensile Strength(min) | Yeild Strength(0.2% offset)) | Elongation(%) | ||||
ksi | MPa | Min | Max | ||||
Ksi | Mpa | Ksi | Mpa | ||||
1 | 35 | 240 | 15 | 140 | 45 | 310 | ≥24 |
2 | 60 | 400 | 40 | 275 | 65 | 450 | ≥20 |
ASTM B338 titanium Bar
Used:Heat exchanger, condenser and various pressure vessels
Wall thickness:0.5mm to 4.5mm
Outside Diameters:10mm to 114mm
Wall thickness tolerance: +/- 10%
Length tolerance: +3.2mm
Length:3000mm /6000mm and longger to 9000mm
Advantages of Titanium bars:
High Strength: Titanium bars offer high strength comparable to steel but at about 45% lighter weight.
Corrosion Resistance: Excellent resistance to corrosion, particularly in environments containing chlorides.
Biocompatibility: Non-toxic and biocompatible, making it suitable for medical implants.
High-Temperature Resistance: Maintains strength and integrity at elevated temperatures.
Low Density: Provides significant weight savings in applications requiring structural strength.
Titanium Bar Applications:
Aerospace: Structural components, landing gear, turbine blades.
Medical: Surgical implants, prosthetics, orthopedic devices.
Industrial: Chemical processing equipment, marine components, sports equipment.
Automotive: Exhaust systems, suspension components.
Consumer Goods: Watches, jewelry.
2.titanium tube photo
3.Factory show
4.Production Process
5.Related products
6. Comprehensive Quality Control System
We maintain a robust quality control system that oversees every stage of titanium production, from sponge material to finished products.
Selection of Raw Materials: We exclusively use high-quality raw materials, specifically grade 0 or 1 titanium sponge.
Advanced Testing Equipment:
MPI Testing Machine: Analyzes the chemical composition of titanium products.
Turbine Detectors: Identify surface defects as small as 3mm.
Ultrasonic Inspection: Detects internal defects below 3mm.
Infrared Measurement Devices: Measure the entire diameter of the bar from top to bottom.
Professional Inspections: All products undergo thorough inspections by three qualified quality control specialists before delivery.
Quality Certification: We provide an "EN10204-1 quality certificate" for each order.
Additionally, our materials are routinely sent to the Physical and Chemical Testing Center of West Metal Materials Co., Ltd., a reputable testing institution in China, for comprehensive quality verification.
More details please feel free contact us.