Specifications
Brand Name :
CITIC ZT
Certification :
ISO/CE
Place of Origin :
Henan, China
MOQ :
1 Set/Sets
Price :
$20,000.00 - $100,000.00 / Set
Supply Ability :
100 Set/Sets per Month
Packaging Details :
Simple packaging for Support Roller
Name :
Rotary Kiln support roller
Weight :
3 tons to 50 tons, 3 tons to 200 tons
Standard :
ASTM,BS,NF,DIN,JIS and so on;
certificate :
ISO 9001:2000;BV,CCS,DNV,NK,RINA,KR and so on.
Application :
Cement mill,rotary kiln
Heat Treatment :
Normalized, normalized and tempered,quench and tempered
Machining :
Rough machined,semi-finished machined,finished machined
Material :
Carbon steel,low alloy steel
Process :
Place a pattern in sand to create a mold;
Port :
QingDao,ShangHai,TianJin
Description

Spheroidal Cast Iron Support Roller for The Rotary Kiln

Product Description

Features:
1. Material: spheroidal cast iron, cast steel, forged steel and as your requests
2. Standard: Standard: ANSI, API, ASTM, BSI, DIN, GB, ISO, JIS and more standards.
3. Mechanical Properties: customized requirements are accepted.
4. Hardness: customized requirements are accepted.
5. Surface treatment: rust preventive oil and according to your requirements.
6. Application: mainly used for supporting device of rotary kilns, rotary type driers and so on.
7. QA and DOC: chemical composition report, mechanical properties report, spheroidization rate report, UT report, PT report, heat treatment report, dimensions check report, hardness report and more
We can offer third party inspection.
8. Process: raw material purchasing - casting- rough machining - heat treatment - semi machining - finish machining - shrinkage fitting - painting and packing
Various process conditions are available.
9. Certificates: ISO 9001:2008
10. Products ability: Max OD: 2.5m
11. Heat treatment: quenching and tempering, normalizing and tempering.
12. QC: fabrication schedule, fabrication process chart, inspection and test plan
13. Packing: coated with rust preventive oil, wood- steel frame, seaworthy packing

Star Product of Support Roller
We CIC has successfully made breakthroughs in R&D technologies of spheroidal cast iron support roller based on our mature and rich experience, and has exported many high quality support rollers of spheroidal cast iron to Japan. Our support rollers passed all strict inspections in the supervision of witnesses, and reached all the high requirements of our customers. We has been keeping steady and sustained cooperation with our customer.
Spheroidal cast iron support roller has the following advantages compared to
1. Material: spheroidal cast iron (chemical composition: C: 3.08~3.30, Si: 2.49~3.13, Mn: 0.55~0.61, S: 0.017~0.022, P: 0.045~0.052)
2. Spheroidization rate: ≥90%
3. Mechanical Properties: tensile strength: ≥720N/mm2, yield strength: ≥420N/mm2, elongation: ≥2%, hardness: HB 265~300
4. Products ability: Max length: Max OD: 1600mm

Product name Support roller
Material

Carbon steel,low alloy steel: ZG20SiMn,ZG50Mn,ZG35SiMn,ZG35CrMo,ZG35SiMnMo,

ZG42CrMo,ZG40Cr,ZG34CrNiMo,ZG40Mn and so on

Standard&certificate ASTM,BS,NF,DIN,JIS,ISO 9001:2000;BV,CCS,DNV,NK,RINA,KR and so on
Weight 3 to 200 tons per piece
Apply to Rotary kiln
OEM service offered According to customer’s drawings

Spheroidal Castings And Forgings Support Roller For The Rotary Kiln

Features :
  • Coming with small friction torque of roller bearings
  • Rollers are close together that decrease pulling tension
  • Manufactured as per defined industry standards
  • Can also be custom designed as per client's specific requirements
  • Durable finish and reliable performance
Rotary Kiln supporting roller: Cemen Rotary Kiln supporting roller and Lime Rotary Kiln supporting roller
We bring forth to our customers Kiln Support Roller for a Rotary Kiln that are designed by our experienced processionals, who hold vast knowledge in this domain. Our professionals uses refractory material that are lined to protect the steel shell and reduce radiation losses.
Rotary Kiln Supporting Roller Assembly
We are manufacturer and reputed suppliers for the Kiln Support Rollers Assembly for various plants as mentioned below:
  • Sponge iron plants
  • 50tpd, 100tpd, 200tpd, 300tpd, 350tpd, 500tpd plants for various design consultants in markets, like:
  • od1700mm x id550 x 880mm
  • od1800mm x id500 x 1000mm
  • od1000mm x id320/300 x 560/550mm
  • od400mm x id160 x 240mm or any customized design.
  • Cements plants for any capacities
  • Alumina plants
  • Phoshphate mines
  • Kaolin & bentonite plants
  • Weight: from 3 tons to 200 tons per piece
The supporting roller is the necessary part of the rotary kiln.
We are professional in manufacturing the fittings for large mining machinery. Our supporting tyre and roller is mainly used on large rotary kiln.
Our casting steel piece is mostly lighter than 200 tons. After the ultrasonic flaw detection, our product reaches the second level of the GB standard.
Material:Carbon steel,low alloy steel:ZG20SiMn,ZG50Mn,ZG35SiMn,ZG35CrMo,ZG35SiMnMo,
ZG42CrMo,ZG40Cr,ZG34CrNiMo,ZG40Mn and so on.
Process:Place a pattern in sand to create a mold;
Incorporate a gating system;
Remove the pattern;Fill the mold cavity with molten metal;
Allow the metal to cool;
Break away the sand mold and remove the casting.
Heat treatment.
Chemical composition test,UT/MT test,mechanical property test and so on.
Surface treatment and other requirement from customer.
Standard&certificate:ASTM,BS,NF,DIN,JIS and so on;
ISO 9001:2000;BV,CCS,DNV,NK,RINA,KR and so on.
Weight:from 3 tons to 200 tons per piece
Application:
The products can be widely used in the area of cement mill,rotary kiln,shipbuilding,
metallurgy,mine,sugar mill,powder plant,rail road,engine bed and so on.
We can provide OEM service for cement mill and rotary kiln casting parts,marine steel casting parts,sugar mill machinery parts with carbon steel or low alloy steel.
The casting parts can be supplied as following treatment:
Heat Treatment: Normalized, normalized and tempered,quench and tempered
Machining: Rough machined,semi-finished machined,finished machined
Quality warranty and testing equipment:
Magnetic powder inspection
UT nondestructive test
Dye inspection
Leeb hardness testing equipment
Mechanical property test equipment
Metallographic microscope
Direct-reading spectrometer
Features of our products:
Durable
Excellent tensile strength
Accurate level of tolerance
Good dimensional accuracy
Superb surface finishing
Easy to use and install
Possible defects:
Defect
Causes
Unfilled sections
Insufficient material
Low pouring temperature
Porosity
Melt temperature is too high
Non-uniform cooling rate
Sand has low permeability
Hot tearing
Non-uniform cooling rate
Surface projections
Erosion of sand mold interior
A crack in the sand mold
Mold halves shift
There are no these problems for us.
Uniform wall thickness will ensure uniform cooling and reduce defects.
A thick section, often referred to as a hot spot, causes uneven cooling and can result in shrinkage, porosity, or cracking.
Corners
Round corners to reduce stress concentrations and fracture
Inner radius should be at least the thickness of the walls
Machining allowance
Add 0.0625 - 0.25 in. (0.16 - 0.64 mm) to part dimensions to allow for machining to obtain a smooth surface.

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Spheroidal Castings And Forgings Support Roller For The Rotary Kiln

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Brand Name :
CITIC ZT
Certification :
ISO/CE
Place of Origin :
Henan, China
MOQ :
1 Set/Sets
Price :
$20,000.00 - $100,000.00 / Set
Supply Ability :
100 Set/Sets per Month
Contact Supplier
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Spheroidal Castings And Forgings Support Roller For The Rotary Kiln
Spheroidal Castings And Forgings Support Roller For The Rotary Kiln
Spheroidal Castings And Forgings Support Roller For The Rotary Kiln
Spheroidal Castings And Forgings Support Roller For The Rotary Kiln

Luoyang Zhongtai Industrial Co., Ltd.

Verified Supplier
5 Years
henan, luoyang
Since 1981
Business Type :
Manufacturer
Total Annual :
80 million-100 million
Employee Number :
500~1000
Certification Level :
Verified Supplier
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