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6.0x95m 12000t/d Cement Rotary Kiln For Minerals Process Applications
6.0x95m 12000t/d Cement Rotary Kiln For Minerals Process Applications
6.0x95m 12000t/d Cement Rotary Kiln For Minerals Process Applications
6.0x95m 12000t/d Cement Rotary Kiln For Minerals Process Applications
6.0x95m 12000t/d Cement Rotary Kiln For Minerals Process Applications
6.0x95m 12000t/d Cement Rotary Kiln For Minerals Process Applications
Specifications
Brand Name :
CITIC IC
Certification :
ISO/CE
Place of Origin :
Henan, China
MOQ :
>=1 Sets
Price :
$100,000.00
Payment Terms :
L/C, T/T
Supply Ability :
5000 Set/Sets per Year
Delivery Time :
2-3months
Packaging Details :
Standard packing or according to customer's requirement
Name :
Rotary kiln
Condition :
New
Power(W) :
800-20000KW
Dimension(L*W*H) :
2.5x40--6.0x95 m
Appliciation Industry :
cement plant
Output :
180~12000 t/d
Port :
QingDao,TianJin,ShangHai
Description

Rotary Kiln for Cement and Minerals Process Applications

Products Description

Cement Rotary Kiln

Rotary kilns are synonymous with cement making, being the workhorses of this industry. There are many types of rotary kiln arrangements for producing cement clinker with each incremental design goal aimed at improving energy efficiency, ease of operation, and product quality and minimizing environmental pollutants. Rotary cement kilns can be classified into wet-process kilns, semidry kilns, dry kilns, preheater kilns, and precalciner kilns. All of these are described in the book by Peray (1986) and many others, hence we will not dwell upon them here. Rather, we will briefly show the pertinent process chemistry and the heat requirements that drive them, so as to be consistent with the transport phenomena theme.

Rotary kilns have been used in various industrial applications (e.g., oil shale retorting, tar sands coking, incineration, cement production, etc.). The rotation of a cylinder-shaped vessel positioned longitudinally approximately 30° of the horizontal position ensures a continuous motion of catalyst between the entrance and exit of the kiln. With regard to the spent catalyst regeneration, the description of rotary kilns was given by Ellingham and Garrett [451]. There are two types of rotary kilns, i.e., direct fire and indirect fire.

The direct fire is a single shell vessel with rings added inside to slow the catalyst as it tumbles from the inlet (elevated part) towards outlet (lower part). The oxidation medium flows countercurrent to catalyst movement. The O2 concentration in the medium will decrease in the same direction because of its consumption. Therefore, the zone in the vessel located near the inlet may function as a stripper of volatile components of coke. The kiln is fired by gas burners directly against the outer shell of the vessel. The temperature inside the kiln is controlled by adjusting the burner heat, varying concentration of O2 in the oxidizing medium and its flow. The indirect fire kiln comprises a double-shell cylinder vessel. The inner shell is similar as that of the direct fire kiln. The space between the shells is heated either by combustion gas or steam. In some cases, the inner cylinder shell is ebullated allowing hot gases or steam to enter and contact the tumbled catalyst. The catalyst temperatures are controlled by monitoring the temperatures of the inlet and outlet gases. It is believed that Eurocat process evolved from a rotary kiln process by be improving the control of operating parameters such as temperature, gas flow, speed of rotation, etc.

Rotary kiln
NO Model (m) Production capacity t/h Speed r/min Feed in size
mm		 medium load t Effective volume Main motor Size Weight (T)
Power kw Voltage V L W H
1 Φ2.2×6.5 13-14 22 <25 31 21.4 380 6000 12385 5390 4210 53
2 Φ2.2×11 15-16 21 <25 50 36 630 6000 21559 4540 3520 109
3 Φ2.2×13 16-18 21.5 <25 60 43 630 6000 26079 4540 3520 114.2
4 Φ2.4×8 15 20.8 <25 45 30 560 6000 17215 5564 4540 82.53
5 Φ2.4×13 20-23 19 <25 65 51.7 800 6000 27580 4540 3620 138
6 Φ2.6×13 30-32 19.6 <25 80 60 1000 6000 20883 7740 5670 144.5
7 Φ3×9 28-32 17.8 <25 70-80 55 1000 6000 23568 4760 3670 138.7
8 Φ3×11 36-40 18.9 <25 100 69 1250 6000 27610 5720 4080 181.9
9 Φ3×11 36 17.69 <25 100 69 1250 6000 24567 7510 5968 156.5
10 Φ3.2×11 40-45 17.4 <15 90-100 78 1250 6000 28000 5720 3672 180
11 Φ3.5×9.5 40 18 <20 115 76.4 1400 6000 29717 5250 5000 194.4
12 Φ3.5×11 45 17.2 <15 116 78.5 1600 6000 28454 5350 5600 271.64
13 Φ3.6×8.5 60 16.5 <20 102 86 2500 6000 19693 4141 5404.5 233.3*
14 Φ3.8×9 70-80 16.5 <20 130 94 2000 6000 28521 5550 5600 255.2
15 Φ3.8×12.5 55 16.4 <25 167 123.5 2500 6000 17419 10745 8204 301.4
16 Φ3.8×13 60 16.3 <25 173 128 2500 6000 19693* 4141* 5404.5 223.3*
17 Φ4.2×11 120 15.75 ≤3 80%pass 182 134.5 2800 18500 4400 6500 256**
18 Φ4.2×11.5 130 15.99 ≤3 80%pass 199 138 2800 10000 18002 8962 7520 219**
19 Φ4.2×11.5 130 16 ≤3 80%pass 199 138 2800 17259 4960 5600 220**
20 Φ4.2×12.5 85 16 ≤25 90% 210 151 3150 18400 4960 8640 251**
21 Φ4.2×12.5 145 16 ≤3 80% 210 151 3150 18400 4960 8640 242**
22 Φ4.2×13 75 15.6 ≤25 90% 209 157 3150 174450 4880 8000 255**
23 Φ4.2×13 150 15.6 ≤3 80% 209 157 3150 17445 4880 8000 256**
24 Φ4.2×13.5 80-85 15.8 ≤25 90% 230 164 3550 17744 6700 6010 256**
25 Φ4.2×14 95 15.6 ≤25 90% 252 169 3550 19055 20490 23200 220**
26 Φ4.2×14.5 95 15.8 ≤25 80% 250 178 4000 5050 6700 11054 278**
27 Φ4.6×14 95-110 15 285 185 4200 6000 23200 11054 6370 310**

Cement Rotary Kiln Burner/Gypsum Rotary Kiln technical characteristics:
♦ Kiln body is made of high quality composed of carbon steel or alloy steel plate and automatic welding;
♦ Tyre,Support Roller,Open gear adopts alloy cast steel;
♦ Sliding bearing with large gap not scraping tile bearing;
♦ Transmission device adopts hard tooth surface reducer, flexible diaphragm coupling, dc motor;
♦ Adopts hydraulic gear wheel;
♦ Preheater scales were used respectively to veiw of kiln head, and cylinder pressure tight seal;
♦ A slow drive device.

In the Wet Process, the kiln system is fed with liquid slurry, the water then being evaporated in the kiln.
In the Semi-Wet Process, raw material is prepared as a slurry, but a substantial proportion (50-80%) of the water is mechanically removed, usually by filtration, and the resulting "filter cake" is fed to the kiln system.
In the Dry Process, the kiln system is fed with dry raw meal powder.
In the Semi-Dry Process, a limited amount of water (10-15%) is added to dry raw meal so that it can be nodulised, and the damp nodules are fed to the kiln system.

The original rotary cement kilns were called 'wet process' kilns. In their basic form they were relatively simple compared with
modern developments. The raw meal was supplied
at ambient temperature in the form of a slurry.
A wet process kiln may be up to 200m long and 6m in diameter. It has to be long because a lot of water has to be evaporated and the process of heat transfer is not very efficient.

The slurry may contain about 40% water. This takes a lot of energy to evaporate and various developments of the wet process were aimed at reducing the water content of the raw meal. An example of this is the 'filter press' (imagine a musical accordion 10-20 metres long and several metres across) -such adaptions were described as 'semi-wet' processes.
The wet process has survived for over a century because many raw materials are suited to blending as a slurry. Also, for many years, it was technically difficult to get dry powders to blend adequately.

In a modern works, the blended raw material enters the kiln via the pre-heater tower. Here, hot gases from the kiln, and probably the cooled clinker at the far end of the kiln, are used to heat the raw meal. As a result, the raw meal is already hot before it enters the kiln.The dry process is much more thermally efficient than the wet process.
FAQ
Q: Why we believe in luoyang zhongtai industries co., ltd: A: 1. More than 30 years experience. 2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts. 3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates. Q:Delivery time A: parts lead time 1-2months, machines 2-3months. Q:Payment terms A: Accept payment type: T/T, L/C, Western union,Cash. 30% deposit when signed contract. Full payment paid before shipping Q: Quality warranty? A: guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply. Q: After sales service? A: we can supply technical guide for machines running test and parts maintenance if end user needs.
Product tags

cement rotary kiln

,

rotary cement kiln

,

bauxite rotary kiln
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6.0x95m 12000t/d Cement Rotary Kiln For Minerals Process Applications

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Product Detail
Brand Name :
CITIC IC
Certification :
ISO/CE
Place of Origin :
Henan, China
MOQ :
>=1 Sets
Price :
$100,000.00
Payment Terms :
L/C, T/T
Contact Supplier
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6.0x95m 12000t/d Cement Rotary Kiln For Minerals Process Applications
6.0x95m 12000t/d Cement Rotary Kiln For Minerals Process Applications
6.0x95m 12000t/d Cement Rotary Kiln For Minerals Process Applications

Luoyang Zhongtai Industrial Co., Ltd.

Verified Supplier
5 Years
henan, luoyang
Since 1981
Business Type :
Manufacturer
Main Products :
Mill Pinion Gears, Bevel Pinion Gear, Mill Girth Gear
Total Annual :
80 million-100 million
Employee Number :
500~1000
Certification Level :
Verified Supplier
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