Description of Monoblock PET botle sparking soda water carbonated drink filling line
This series of equipment is used for the production of various carbonated beverages in polyester bottles. Realize bottle washing, filling and capping on one machine. The whole machine has scientific and reasonable design, beautiful appearance, complete functions, convenient operation and maintenance, and high degree of automation. Comprehensive use of Italian and German advanced technology. Fast filling speed and stable liquid level control. Such as: no filling when there is no bottle, the filling valve will automatically close when the bottle bursts during gas flushing or filling. Using oil nylon gear transmission, low noise, stable operation of the whole machine. Magnetic torque type capping head is adopted to realize the functions of capping and capping. The screwing torque is steplessly adjustable, and it has the function of constant torque screwing and sealing the plastic cover, and it does not damage the cover, and the sealing is tight and reliable. The horizontal rotary pneumatic cap sorting device has the functions of not damaging the surface of the bottle cap, and sending a signal to automatically refill the cap if the cap is missing in the hopper.
The whole line mainly includes water treatment equipment, bottle blowing equipment, blending, refrigeration, mixing system equipment, filling equipment, light inspection equipment, bottle warming equipment, blow drying equipment, coding equipment, labeling equipment, and packaging equipment.
Allocation, refrigeration and mixing system:
Carbonated beverages are mainly composed of water, syrup, and carbon dioxide. The syrup is made through the sugar pot and the mixing tank. After filtration, the syrup is pumped into the syrup tank in the carbonated beverage mixer, and the finished water is also pumped into the water in the beverage mixer. The mixing of the carbon dioxide can be facilitated by vacuum degassing. Through the proportioning system on the beverage mixer, the water and syrup are mixed in proportion to achieve the desired taste, and our mixer incorporates carbon dioxide jet technology to improve the carbon dioxide
The sandy taste of the sour drink is equivalent to Coca-Cola, and the mixed material is cooled by a plate heat exchanger, where the other end of the plate heat exchanger is mainly connected with a water chiller (cold water is provided, antifreeze is added to it, and the water outlet temperature is -3 ℃-8℃ adjustable) connection, we will select the chiller based on the user’s local climate conditions. Through this heat exchange method, the material can be cooled to 0℃~3℃, and the material will be fed into the beverage mixer Carbon dioxide mixing tank, under control
The carbon dioxide is dissolved into the material under proper pressure, and a carbonated beverage with ideal gas lock capacity is made.
Equipment list of 5000BPH 3 in 1 18-18-6 Carbonated soft drink filling and packing line:
Items | Name of machine | Model | Size(mm) | Qty. |
1.1 | Balanced pressure 3 in 1 unit | DCGF18-18-6 | 2750*2100* 2300 | 1set |
1.1.1 | Air conveyor | FS-1 | 2.2m | 1set |
1.1.2 | Belt conveyor | SYS-1 | 2m | 1set |
1.1.3 | Light checker | DJ-1 | 800 | 1pc |
1.1.4 | Cap elevator | TSJ-1 | 600*600*2500 | 1set |
1.2 | Bottle dryer | CG-2 | 1500*500*1600 | 1set |
1.3 | Single head high speed adhesive labeling machine | TB-751A | 2000*1200*1500 | 1set |
1.4 | Automatic PE film shrink packing machine | 10packs/min | 5050*3300*2100 | 1set |
Electrical apparatus of 5000BPH 3 in 1 18-18-6 Carbonated soft drink filling machine:
Transducer | Mitsubishi |
Touch screen | Easyview-TaiWan |
PLC | Mitsubishi |
Stabilized voltage supply | MingWei-TaiWan |
Contactor | Schneider |
Approach switch | Autonics |
Air switch | Schneider |
Main parameters of 5000BPH 3 in 1 18-18-6 Carbonated soft drink filling machine:
Description: Monobloc washing – balanced pressure filling – capping unit
Material: Body-SUS304
Model: DCGF18-18-6
Capacity: 5000-6000BPH (300ml)
Applicable bottle: PET bottle PET cap
Applicable filling content: carbonated beverage/ gas water
Main motor Power: 2.2KW
Dimension: 24500*2100*2100/2450mm
Weight: 3500kg
Rinsing pressure: 0.25-0.3Mpa
Filling temp: ≤4℃
Filling precision: ≤+1mm
Filling pressure: 0.25-0.4Mpa
Compressed air pressure: 0.4-0.6Mpa
Liquid tank: ring type
Rinsing: bottle neck blocking (Germ tech)
Filling: Constant pressure filling (Germ tech)
Capping: Magnetic screw capping (Germ tech)
