Description of Cap sterilization washing tunnel buff tank 24-24-8 juice bottling line
Juice hot filling equipment adopts bottleneck transmission technology to realize automatic disinfection, bottle rinsing, juice filling, capping and other processes, with a high degree of automation; juice filling adopts single-cavity plunger type fixed volume filling technology; equipped with perfect The temperature control system and return system are equipped with a complete automatic cleaning system and control program. All parts in contact with liquid use stainless steel materials and food-grade rubber.
Overview of 10000BPH RCGF24-24-8 0-2L bottle hot juice filling machine:
The bottle is conveyed by the bottle air conveying system to the three-in-one aerated filling machine through the bottle star wheel. The rotary plate of the bottle washing machine is equipped with a bottle clamp, which clamps the bottle mouth and turns 180° along a guide rail to make the bottle mouth downward. In a specific area of the bottle washing machine, the nozzle sprays bottle washing disinfectant or water to rinse the inner wall of the bottle. After the bottle is rinsed and drained, the bottle is clamped by the bottle clamp and then turned over 180° along the guide rail, so that the bottle mouth is upward.
The washed bottles are exported from the bottle washing machine through the bottle star wheel and transferred to the vial filling machine. The bottle entering the vial filling machine is held by the bottleneck pallet stuck at the mouth of the bottle. The filling valve is lowered and raised through the valve lifting mechanism under the action of the cam.
After the filling valve descends to contact the bottle mouth, it opens to complete the filling process. After filling, the filling valve rises to leave the bottle mouth, and the bottle enters the capping machine through the bottleneck transition dial.
The anti-rotation knife on the capping machine jams the bottleneck to keep the bottle upright and prevent it from rotating. The capping head keeps revolving and rotating on the capping machine, and realizes the actions of capping, capping, capping, and capping under the action of the cam to complete the entire capping process. The finished bottles are conveyed from the capping machine to the bottle conveying chain through the bottle discharge dial, and the three-in-one small bottle filling machine is conveyed by the conveying chain. The equipment of the whole machine is closed with a window seal, the height of the window seal is higher than the equipment point, proper passages are reserved at the bottle inlet and outlet, and an exhaust trough is reserved at the bottom of the window seal
Back flow part / High position tank
In the system, there will be temp control system, when the juice temp is lower or higher than set range, the filler will stop work and go through from back flow system to client’s juice tank;
Equipment list of 10000BPH RCGF24-24-8 0-2L bottle hot juice filling machine and packing line:
1,PET bottle Juice filling-packing line |
1.1 | 3 in 1 washing-hot filling-capping unit | RCGF24-24-8 | 2750*2100*2100/2450 | 1set |
1.1.1 | Air conveyor | / | / | 2.2m |
1.1.2 | Belt conveyor | / | / | 6m |
1.1.3 | Back flow system | / | / | 1set |
1.1.4 | Cap washing tunnel | / | / | 1set |
1.2 | Reverse sterilizer | DP-8 | 8000*800*1200 | 1set |
1.3 | Cooling pasteurization tunnel | PL-10 | 10000*1500*2000 | 1set |
1.4 | Bottle dryer | CG-1 | 1000*500*1800 | 1set |
1.5 | Ink jet code printer | PM-368 | 347*220*100 | 1set |
1.6 | Sleeve applicator with its own belt conveyor | TB-150 | 2000*850*2000 | 1set |
1.6.1 | Steam shrink tunnel | SB-1500 | 1500*450*1800 | 1set |
1.6.2 | Steam generator | 18KW | 630*550*1400 | 1set |
1.7 | Automatic PE film shrink packing machine | 10packs/min | 5050*3300*2100 | 1set |
Electrical apparatus:
Transducer | Mitsubishi |
Touch screen | Easyview-TaiWan |
PLC | Mitsubishi |
Stabilized voltage supply | MingWei-TaiWan |
Contactor | Schneider |
Approach switch | Autonics |
Air switch | Schneider |
Electrical rating power of 10000BPH RCGF24-24-8 0-2L bottle hot juice filling machine:
Main motor | 2.2KW |
Rinsing pump | 0.37KW |
Filling pump | 0.55KW |
Cap sorting motor | 0.22KW |
Reverse cap blower | 0.18KW |
Belt conveyor motor | 0.37KW |
Vacuum pump of recycle system | 0.75KW |
Liquid inlet pump of recycle system | 0.55KW |
Liquid outlet pump of recycle system | 0.55KW |
TOTAL | 5.74KW |
Model | RCGF24-24-8 |
Capacity (B/H) | 10000(500ml PET) 10500(200mlPET) |
Bottle size | Neck :φ50-100mm:Height:150-320mm |
Water Pressure | 0.18-0.25Mpa |
Water consumption(kg/h) | 1000 |
Filling precision | <+0.5MM |
Air pressure | 0.5Mpa |
Air consumption | 0.3m3/min |
Power(kw) | 3kw main motor |
Weight(kg) | 5500 |