Description of Granular Orange mixing process aseptic fruit juice bottling line
Bottle washing part:
This machine is a rotary rinsing machine, mainly used for rinsing bottles of beverages, water and other products. The bottle enters the equipment through the pull wheel, and the bottle mouth is clamped by the clamp and the turning mechanism to turn the bottle mouth down, rinsed with sterile water, drained, and automatically turned over until the bottle mouth is up and transported to the filling machine.
Transition wheel
1) The bottle clamp is used to replace the traditional dial wheel, and there is no need to adjust the height of the equipment to change the bottle shape, and there is no need to replace and adjust any parts. Adapt to thinner and lighter bottle shapes, reduce bottle manufacturing costs; the bottle neck dial is made of stainless steel AISI304
2) Equipped with card bottle protection device
32 head hot Filling part:
1) The filling machine adopts Italian technology to make the filling speed faster under the premise of meeting the required liquid level for water filling.
2) The bottle lifting mechanism and other places use German igus corrosion-resistant and maintenance-free bearings, which do not need to be lubricated, which can avoid pollution of the bottle and the material in the bottle and the filling environment.
3) The filling valve is made of AISI304 and is connected with static and dynamic seals through stainless steel sanitary pipes. The lifting mechanism realizes the ascent and descend under the action of the cam, and the bottle mouth contacts the filling valve to open the filling process.
4) The rotating disc is all made of stainless steel AISI304. The power of the filling machine is transmitted through gears by the transmission system in the frame. The support bearing is a large flat toothed ball bearing, which runs smoothly and reliably. The bearing part is equipped with multiple reliable waterproof structures such as sealing ring and waterproof ring, which can effectively prevent water on the table from penetrating into the bearing
Capping part:
The capping machine is a single machine with precision in the three-in-one machine, which has a great influence on the reliability of the equipment operation and the defective rate of the product. The characteristics of the capping machine produced by our company are as follows:
1) The introduction of advanced French "ZALKIN" capping machine technology, combined with the improvement of aseptic filling machine production experience, and specially invited experts and professors from the Institute of Mechanical and Electrical Design and Automation Technology of Shanghai Jiaotong University School of Mechanical Engineering to assist in the design. For example: Ⅰ) The capping lifting cam (the main component of the smoothness of the capping operation). While adopting the "ZALKIN" technology, experts and professors are invited to design its kinematics and dynamics, which greatly improves the capping machine's performance. Smooth operation and reliability of use. Ⅱ) The capping head is the main component of the reliability of the capping effect. The cap torque is more accurate, the capping effect is more reliable, and the capping defective rate can be better reduced.
2) The capping machine is equipped with a bottle inlet detection switch, and the cap locking cylinder at the connection between the cap drop guide and the cap dial controls the discharge of the cap, which ensures that the cap is stopped when there is no bottle and reduces the loss of the user's cap.
3) A set of photoelectric switches are installed on the cap-dropping guide rail. When there is no cap on the cap-dropping guide rail, the machine will automatically stop and alarm, which can effectively avoid the appearance of uncapped bottles.
4) The anti-rotation knife adopts imported materials, which makes the effect and service life far better than similar products.
Equipment list of flavour juice mixing processing line and RCGF32-32-10 12000BPH 0-2L bottle hot juice filling machine
2, 5000L/h flavour juice mixing line |
2.1 | Syrup melting pot | 1000KG/h | ∮1200*2300 | 1set |
2.2 | Syrup Filter | 1000Kg | ∮400*1400 | 1set |
2.3 | Mixing tank | SUS3000-1 | ∮1500*2800mm | 3sets |
2.4 | Juice filter | 6000LPH | ∮400*1400 | 1set |
2.5 | Homogenizer | JJ6-25 | 2500*1250*1300 | 1set |
2.5.1 | Balance tank | 500L | ∮850*1700 | 1set |
2.6 | UHT sterilizer | 5-6T/h | 1250*1200*1840 | 1set |
2.7 | Heat resistant pump/ beverage pump | / | / | 3sets |
2.8 | Connection piping system | / | / | 1suit |
2.9 | Semi-auto CIP | 500*3 | 2800*1400*2000 | 1set |
2.10 | Operation platform | / | / | 1suit |
3, Empty bottle unscrambler: Total 13,000 USD |
3.1 | Empty bottle elevator | TS-3000 | 1000*1000*3000 | 1set |
3.2 | Empty bottle unscrambler | LP-S | φ2200*2000 | 1set |
4, Small bottle hot filling machine: |
4.1 | 3 in 1 washing-hot filling-capping unit | RCGF32-32-10 | 2750*2100*2100/2450 | 1set |
4.1.1 | Air conveyor | / | / | 2.2m |
4.1.2 | Belt conveyor | / | / | 6m |
4.1.3 | Back flow system | / | / | 1set |
4.1.4 | Cap washing tunnel | / | / | 1set |
4.2 | Reverse sterilizer | DP-8 | 8000*800*1200 | 1set |
4.3 | Cooling pasteurization tunnel | PL-10 | 10000*1500*2000 | 1set |