Profile of 3000BPH 3 in 1 12-12-4 Carbonated soft drink filling machine:
The mono-bloc machine is integrated with washing filling and capping together;
DGF series is used for carbonated drink packed in PET bottles;
The most advanced technology from Japan and Germany is employed in the design.
The bottle enters into the filling part of two-in-one machine by air conveyor through poking bottle star-wheel. The bottle that enters into the filler is hold by neck holding plate. The filling valve acted by the cam can realize up and down. It adopts pressure filling way. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.
The full bottle is transferred to the capping part through hold neck transition poking wheel. The stop screwing knife holds the bottle neck, keeps bottle upright not rotating. The screw capping head keeps in revolution and autorotation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through poking wheel. The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 2 in 1 machine, in the bottom of the enclosed window has return air outlet
The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed sleeplessly.
Main parameters of 3000BPH 3 in 1 12-12-4 Carbonated soft drink filling machine:
Description: Mono-bloc washing-balanced pressure filling – capping unit
Material: Body-SUS304
Rinsing pressure: 0.25-0.3Mpa
Filling temp: ≤4℃
Filling precision: ≤+1mm
Filling pressure: 0.25-0.4Mpa
Compressed air pressure: 0.4-0.6Mpa
Rinsing: bottle neck blocking (Germ tech)
Filling: Constant pressure filling (Germ tech)
Capping: Magnetic screw capping (Germ tech)
Set up
PLC | Mitsubishi Japan | 1pc |
Contactor | Schneider Germany | 1pc |
Air switch | Schneider Germany | 1pc |
Schneider Germany | 1pc | |
stabilized voltage supply | MingWei TaiWan | 1pc |
Photo electricity | Autonics Korea | 1pc |
Touch screen | Easyview Taiwan | 1pc |
Model: DCGF12-12-4
Capacity: 2000-3000BPH (500ml)
Applicable bottle: PET bottle PET cap
Applicable filling content: carbonated beverage/ gas water
Main motor Power: 2.2KW
Dimension: 2350*1850*2100/2450mm
Weight: 3500kg
Equiment list of 3000BPH 3 in 1 12-12-4 Carbonated soft drink filling and packing line:
4, 3000BPH automatic soft drink bottling part | ||||
4.1 | Triblock washing-filling-capping unit | DGF12-12-4 | 2350*1850*2100/2450 | 1set |
4.1.1 | Air conveyor | FS-1 | 2.2m | 1set |
4.1.2 | Belt conveyor | SYS-1 | 2m | 1set |
4.1.3 | Light checker | DJ-1 | 800 | 1pc |
4.1.4 | Air blowing cap elevator | TSJ-1 | 600*600*2800 | 1set |
4.2 | Bottle Blow Dryer | CG-1.2 | 1200*600*1800 | 1set |
4.3 | Single adhesive labeling machine for round bottles | T-751 | 2000*1300*1600 | 1set |
4.3.1 | Date coding device(auto ribbon coding) | / | / | 1suit |
4.4 | Semi-auto shrink packing machine | 5538+5040 | 3600*950*1680 | 1set |
4.5 | Connection conveyor | / | 2m | 1suit |
4.6 | Place empty bottle platform | SUS304 | 1000*1000mm depth:250mm | 1set |
4.7 | Bottle collection platform | SUS304 | 1500*1500 | 1set |
4.8 | Air compressor | 0.36m3/min | 1145*840*440 | 1set |