Description of 3 in 1 with cap elevator CIP cleaning fruit juice bottling line
The bottle is conveyed to the three-in-one filling machine by the bottle air conveying system through the bottle star wheel. The rotary plate of the bottle washing machine is equipped with a bottle clamp, which clamps the bottle mouth and turns 180° along a guide rail to make the bottle mouth downward. In a specific area of the bottle washing machine, the nozzle sprays bottle washing disinfectant or water to rinse the inner wall of the bottle. After the bottle is rinsed and drained, the bottle is clamped by the bottle clamp and then turned over 180° along the guide rail, so that the bottle mouth is upward. The washed bottles are exported from the bottle washing machine through the bottle star wheel and transferred to the filling machine. The bottle entering the filling machine is held by the bottleneck pallet stuck to the mouth of the bottle. The filling valve is lowered and raised through the valve lifting mechanism under the action of the cam. Filling adopts negative pressure filling method. After the filling valve descends to contact the bottle mouth, it opens to complete the filling process. After filling, the filling valve rises to leave the bottle mouth, and the bottle enters the capping machine through the bottleneck transition dial. The anti-rotation knife on the capping machine jams the bottleneck to keep the bottle upright and prevent it from rotating. The capping head keeps revolving and rotating on the capping machine, and realizes the actions of capping, capping, capping, and capping under the action of the cam to complete the entire capping process. The finished bottles are conveyed from the capping machine to the bottle conveying chain through the bottle discharging dial wheel, and the three-in-one bottle filling machine is conveyed by the conveying chain. The whole equipment is closed by a window seal, the height of the window seal is higher than the highest point of the equipment, proper passages are reserved at the bottle inlet and outlet, and an exhaust trough is reserved at the bottom of the window seal.
Equipment list of the whole RCGF8-8-3 0-2L bottle middle temperature juice filling line
Items | Name of machine | Model | Size(mm) | Qty. |
1, 1500LPH flavor juice making line |
1.1 | Juice mixing tank | 1500L | ∮1120*2200 | 2set |
1.2 | Double filter | SL-2 | 800*350*800 | 1set |
1.3 | Homogenizer | JJ1.5-25 | 1130*850*1200 | 1set |
1.1.1 | Balance tank | 200L | ∮650*1700 | 1set |
1.4 | Electrical oil Coil UHT | 1500L/h | 2500*1200*1850 | 1set |
1.2.1 | Buffer tank | 500L | / | 1set |
1.5 | Heat exchanger | BR0.13-4 | 800*400*950 | 1set |
1.6 | Drink pump | / | / | 2set |
1.7 | Sus pipe-connection | DN25 | / | 1suit |
2, RCGF8-8-3 small bottle middle temperature juice filling line |
2.1 | Monoblock 3 in 1 washer-filler-capper unit | RCGF8-8-3 | 2100*1600*2100 | 1set |
2.1.1 | Air conveyor | FS-1 | 2.2m | 1set |
2.1.2 | Belt conveyor | SYS-1 | 4m | 1set |
2.1.3 | Light checker | DJ-1 | 800 | 1pc |
2.2 | Blow dryer | CG-1 | 1000*600*1800 | 1set |
2.3 | Single adhesive labeling machine for round bottles | T-751 | 1600*1200*1500 | 1set |
2.4 | Ink jet code printer | OH-338 | 347*220*100 | 1set |
2.5 | Semi-auto shrink packing machine | 5538+5040 | 3600*950*1680 | 1set |
2.9 | Extra conveyor | / | 1 linear | 1suit |
Caps conveyor road:
