Hot Runner Injection Molding 1000000 Max Shot Customized High Precision
Gate Location
To avoid problems from your gate location, below are some guidelines for choosing the proper gate location(s):
Place gates at the heaviest cross section to allow for part packing and minimize voids & sink.
Minimize obstructions in the flow path by placing gates away from cores & pins.
Be sure that stress from the gate is in an area that will not affect part function or aesthetics.
If you are using a plastic with a high shrink grade, the part may shrink near the gate causing "gate pucker" if there is high molded-in stress at the gate
Be sure to allow for easy manual or automatic degating.
Gate should minimize flow path length to avoid cosmetic flow marks.
In some cases, it may be necessary to add a second gate to properly fill the parts.
If filling problems occur with thin walled parts, add flow channels or make wall thickness adjustments to correct the flow.
Gates vary in size and shape depending upon the type of plastic being molded and the size of the part. Large parts will require larger gates to provide a bigger flow of resin to shorten the mold time. Small gates have a better appearance but take longer time to mold or may need to have higher pressure to fill correctly.
We promise | All customer-centric, never for short-term profit, and sell long-term benefits | ||
We produce | Mold, prototype, injection molding product, product assembly, surface printing, spraying the surface integration | ||
Mould Time | 20-35 days | ||
Product time | 7-15 days | ||
Mould precision | +/-0.01mm | ||
Mould life | 50-100 million shots | ||
Mould cavity | One cavity, multi-cavity or same different products be made together | ||
Mould material | P20,2738,2344,718,S136,8407,NAK80,SKD61,H13 | ||
Base material | P20,2738,2344,718,S136,8407,NAK80,SKD61,H13 | ||
Runner system | Hot runner and cold runner | ||
Finish | Pitting the word, mirror finish, matte surface, striae | ||
Standard | HASCO, DME or dependent upon | ||
Main thechnology | Milling, grinding, CNC, EDM, wire cutting, carving, EDM, lathes, surface Finish, etc. | ||
Product material | ABS,PP,PC,PA6,PA66,TPU,POM,PBT,PVC | ||
Software | CAD,PRO-E,UG Design Time: 1-3 days (normal circumstances) | ||
Equipment | CNC,EDM,Cutting off Machine,plastic machinery,etc plastic part | ||
Custom Injection Molding | Audit drawings - mold flow analysis - design validation - Custom Materials - mold processing - core processing - electrode machining - Runner system processing - parts processing and procurement - machining acceptance - cavity surface treatment process - complex mode Die - The entire mold surface coating - Mounting plate - mold sample - sample test - sending samples | ||
Produce Process |
1. Manufacturer Price.
2. High level of English communication.
3. 9 years of Gold supplier and over 10 years of exporting to EU market.
4. Full complete quality control and reports for every step of Mould building and plastic part producing.
5. Flexible operation for starter business .
6. Assistance offering for product development and 3D model design for product and mould.
7. Engineer over 25 years of injection moulding experience. professional problem shooter.
8. Offering Assembly and painting service.
9. Advanced equipments include 3D and 2D measurements ,high speed CNC, Mirror EDM,WEDM-LS etc.
10. We look after our reputation and perform our responisblity.
Q.What are our product ranges?
Mold design, precision mold tooling, 3D printing and plastic shell manufacturer
Q.Which kinds of certificate would you have?
SGS ISO 9001:2008
Q.How to ensure you build the correct mold for us?
To avoid the misunderstanding, We will offer DFM report ( Design for Mold,
Include the parting line, ejector pin location, plastic thickness, draft etc information) and mold structure for you to check the project detail before the mold building.
Q. What can we do if we want to do some modification?
If the size is not within the tolerance according the drawing, we will modify the mold FREE.If you have new requirement after sampling, we will give you some modify method for choice, for example A and B, A cost 200 USD, B cost 400 USD, but after we modified we find method A can't meet your requirement, we will modify the mold by method B in FREE.
Q.How to ensure plastic injection molding deliver on time?
We will send mold processing images every week, part dimension measure report, part samples and molded video for you to check the detail.