Core Pin Injection Molding is a high-quality and reliable molding process that produces highly precise parts and components. It provides excellent surface finishes, including polishing, sandblasting, anodizing, and painting. It is suitable for single cavity or multi-cavity molds, and can be designed in either 2D or 3D. This process is capable of producing parts with complexity and high accuracy, using CNC, EDM, wire cutting, grinding and drilling. Core Pin Injection Molding is often used for plug molds, pin inserts and pin plugs, due to its ability to produce precise and complex parts with high accuracy.
Core pin injection molding allows for the production of precise and intricate shapes, providing high accuracy when producing complex components. In addition, these components exhibit excellent dimensional stability, retaining their shape and size even under extreme temperatures or stresses. Core pin injection molding also ensures consistent product quality, eliminating variations and defects across production batches. Furthermore, production cycles are fast, allowing for the manufacture of high-volume parts with shorter lead times and increased productivity.
The manufacturing process is versatile and compatible with a wide range of materials, including thermoplastics, thermosetting plastics, and elastomers. As a result, this process is able to provide flexibility in material selection for specific application requirements. Additionally, the molded parts feature smooth and refined surfaces which require little to no post-processing or finishing operations. Cost-effectiveness is guaranteed, due to its high efficiency and minimal material waste in the production of complex parts in a single operation. Plus, complex designs that include features such as undercuts, threads, and fine details can be incorporated into the molded parts.
Components produced through core pin injection molding possess superior strength and durability, thus ensuring reliable performances through prolonged usage. This manufacturing process is suitable for various industries, including automotive, electronics, consumer goods, medical devices, and more as it is able to produce intricate and high-quality components.
Parameter | Description |
---|---|
Surface Finish | Polishing/ Sandblasting/ Anodizing/ Painting |
Mold Base | LKM/HASCO/DME |
Mold Design | 2D/3D |
Runner System | Hot/Cold |
Mold Steel | P20/ 718/ H13/ S136/ NAK80/ SKD61/ 2738 |
Product Name | Core Pin Plug Molding/ Core Plug Molding/ Core Insert Plug Molding |
Mold Life | 500,000-1,000,000 Shots |
Material | Steel/Aluminum/Plastic |
Lead Time | 7-15 Days |
Application | Automotive/ Medical/ Electronic/ Industrial |
Core pins are widely used in injection molding as an obstructive core within the mold cavity. This allows the fabrication of complex parts, with inner structures like through-holes and passageways, that would not be achievable with standard single-cavity molds.
Core pin molding is particularly beneficial in industries such as automotive, electrical, medical devices and disposables. These industries use core pins to created components such as dashboard buttons, electrical outlet covers, syringe barrels, clips, and more.
Core pin molding is a cost-effective solution for high-volume production runs. The resulting parts have complex internal detailing and shapes not achievable with other methods.
Core Pin Injection Molding is a reliable and cost-effective way of producing high-quality parts for a variety of applications. Our technical support and services include:
Core pin injection molding products must be packaged and shipped with extra care to ensure that they are not damaged during the delivery process. The following steps are recommended when packaging and shipping core pin injection molding products: