Core Pin Injection Molding is a precision mold manufacturing technology which is widely used in the production of automotive, medical, electronic and industrial parts. This advanced process utilizes a combination of core insert molding and core plug molding with a highly accurate 2D or 3D mold design, providing tight tolerances of ±0.01mm. It also utilizes a variety of mold bases like LKM, HASCO and DME for single or multi cavity applications. This method of production ensures a high level of accuracy and repeatability, making it the ideal manufacturing process for complex parts.
Core pin injection molding offers many notable benefits and advantages, enabling the mass production of complex components with high accuracy. This process exhibits excellent dimensional stability, ensuring that the molded parts retain their shape and size even under varying temperatures and stresses. Core pin injection molding also ensures consistent and uniform product quality, reducing the number of defective parts across production batches. The process provides fast production cycles, allowing for high-volume manufacturing in shorter lead times and increased productivity.
In addition, core pin injection molding is compatible with a wide range of materials, including thermoplastics, thermosetting plastics, and elastomers, allowing for flexibility in the selection of materials for specific applications. Products manufactured through this process have smooth and refined surface finishes, eliminating the need for additional post-processing or finishing operations. Core pin injection molding also offers cost-effectiveness due to its high efficiency, minimal material waste, and the ability to produce complex parts in a single operation.
Core pin injection molding provides design flexibility, enabling the development of components with features such as undercuts, threads, and fine details. Furthermore, products produced through this process are characterized by high strength and durability, making them suitable for a wide range of applications across multiple industries. In conclusion, core pin injection molding is an efficient and reliable method for producing precise and complex components with unique features and superior quality.
Technical Parameters | Description |
---|---|
Material | Steel/Aluminum/Plastic |
Mold Steel | P20/ 718/ H13/ S136/ NAK80/ SKD61/ 2738 |
Mold Design | 2D/3D |
Mold Life | 500,000-1,000,000 Shots |
Lead Time | 7-15 Days |
Mold Type | Hot Runner/Cold Runner |
Runner System | Hot/Cold |
Tolerance | ±0.01mm |
Surface Finish | Polishing/ Sandblasting/ Anodizing/ Painting |
Application | Automotive/ Medical/ Electronic/ Industrial |
Process | Core Insert Injection Molding, Pin Insert Plug Molding, Core Insert Molding |
Core pins are widely used in injection molding to create intricate features and complex cross-sections, which couldn't be crafted with a standard single-cavity mould. This obstructive core presents itself within the mold cavity and as it is filled with plastic, forms around it, thus allowing intricate parts with holes, hollow interiors and push-fit connections to be manufactured.
These pins have become an essential part of the production of many automotive components, such as dashboard buttons, valve caps, and closures. Additionally, they are widely used in the production of electrical components, like outlet covers, light switch shells, and plug connectors. Core pins are also invaluable in the medical device and disposable industry where they are used in the fabrication of products such as syringe barrels, IV connectors and catheter ports.
Aside from these industries, core pins have become indispensable in the production of a variety of objects, including fasteners, hinges, clips, and fittings. Not only does this process allow intricate shapes with internal detailing, but it is also extremely cost-effective and suited for high-volume manufacturing.
We provide comprehensive technical support and service for Core Pin Injection Molding. Our experienced engineers can assist you in selecting the right injection molding machine and tooling for your specific application. We also provide assistance in developing the process parameters and creating a successful injection molding cycle.
Our team of experienced technicians can also provide on-site repairs and maintenance for your Core Pin Injection Molding equipment. We can troubleshoot any issues you may be having and can help you make any necessary repairs. We also offer ongoing training and support to ensure that your Core Pin Injection Molding system is running properly and efficiently.
When you purchase Core Pin Injection Molding equipment from us, we provide a full warranty and guarantee of quality. We also offer a wide range of spare parts and accessories to keep your system running smoothly. If you ever have any questions or concerns, our team of experienced professionals is always available to help.
Packaging and Shipping for Core Pin Injection Molding:
Core pin injection molding products are securely packaged and shipped in standard boxes ensuring that the product is not damaged during transportation. Before shipping, the product is inspected for quality and accuracy, and is securely wrapped to protect it from environmental damage.
The product is shipped via reputable international couriers, such as DHL, FedEx, UPS, etc., and is trackable and traceable all the way to its destination.