Enamel Coated Steel Tank as Fermenter

Brief introduction of enamel coated steel tank as fermenter
Anaerobic reactor (ECPC Bolted Steel Storage Tank)
Our ECPC bolted steel storage tank is the best suitable container used for Biogas digester /anaerobic reactor tank /wastewater tank/water tank which is assembled by special steel plates, dedicated sealing materials, self-locking bolts etc. After pre-treatment both inside and outside steel plates are coated with electro-coating and powder-coating. The double layer protective coats enable the bolted tank to possess excellent anti-corrosion property and strong resistance to wearing and collision with service life up to 30 years.
The steel plates lapped mutually by using self-locking bolts connection and dedicated sealing material, it’s available to swift and low power installation.
Step One of Anti-corrosion: E-coating
E-Coating/E-coated/Electrocoating is an immersion painting process in which charged paint particles are attracted to an oppositely charged metallic surface. As the paint is deposited, it forms a coating, which insulates the metal from the surrounding charged solution. The e-coat process continues until the coating reaches the desired thickness.
Electrocoating immersion ensures 100 percent coverage of complex parts, as well as uniform thickness with no runs or sags. This in turn ensures superior corrosion protection. Consistent, controlled application nearly eliminates the need for manual touchups. At the same time, E-coat system enhances paint circulation without clumping, settling or foaming.
Step Two of Anti-corrosion: P-coating
Powder coating is a finishing process in which a coating is applied electrostatically to a surface as a free-floating, dry powder before heat is used to finalize the coating. The benefits of the process of powder coating are numerous. First, powder coating results in a thick, dense finish on metal products which can be more durable and longer lasting than conventional painting. Second, powder coating is typically a one coat finish so the process can be quite quick and easy. Third, powder coating can include multiple custom finishing colors and textures as the powders which are sprayed onto the item can be expertly manipulated. Fourth, powder coating is an environmentally safe finishing process because it produces few volatile organic compounds. Finally, powder coating creates the most even finished surfaces (horizontal and vertical surfaces) because the powder is sprayed and heated across without drips or application traces.

The benefits at a glance of enamel coated steel tank as fermenter
High variability
Tank volume of 50 sqm to 10,000 sqm, with the modular principle configurable
Smooth and fast adaptation to the changing operating conditions
Detachability general and the possibility of re-assembly
Upgrade and downgrade in volume
Low investment cost
Adaptation of the material on the application, the best possible
Favourable investment costs through mass production
Low maintenance costs of the building
Shortest assembly time
Long life
Extreme longevity even under extreme conditions
Continuous quality control externally and internally
Design lifespan is more than 30 years
Chemical resistance to almost any medium

Application of enamel coated steel tank as fermenter
- Wastewater Treatment Plant (WWPT)
- Biogas Plant
- Drinking Water Storage
- Fire Water Storage
- Grain Silos

Accessories of enamel coated steel tank as fermenter
MONDES Tanks can supply all accessories and fittings e.g. pipes, mixers and stirrers, galleries, platforms, bridges, manways, heating- and cooling-coils, insulation and cladding, spiral staircases, walkways, bridges and ladders associated with the tanks.

• Insulation and Cladding

• Stairs and Steps

- Galleries and Platforms
- Flanges and Extensions
- Mixers and Stir Up‘s
- Extended Accessories
- Insulation tank shell, insulation roof, trapezoid sheet cladding, flat sheet cladding

Payment Terms of enamel coated steel tank as fermenter
T/T, Western Union, PayPal, L/C etc.