Automated Ground-Mounted Double Membrane Biogas Storage Tanks For Cow Farm
Product Description
Automated Ground-Mounted Double Membrane Biogas Storage Tanks For Cow Farm, often referred to as bags or balloons, are engineered for a diverse array of gas storage applications while maintaining constant pressure. These tanks are fabricated from specialized soft high-strength polyester fiber membranes that may incorporate either double or triple layers, complemented by an integrated control and operation system. The inner membrane primarily functions to store gas, whereas the outer membrane is tasked with regulating pressure and preserving the structural integrity of the tank.
These biogas storage systems present several significant advantages: they offer cost-effective alternatives compared to traditional steel or rigid material tanks; their durable materials contribute to an extended operational lifespan; enhanced safety features are inherent in their design; their lightweight construction facilitates easier transportation and installation processes; they enable straightforward operation through fully automated controls; maintenance requirements remain minimal due to robust construction; and they function effectively without water intervention, thereby mitigating potential complications related to freezing conditions.
The adaptability of Automated Ground-Mounted Double Membrane Biogas Storage Tanks For Cow Farm has resulted in widespread adoption across various sectors within both domestic and international markets. They serve as viable substitutes for large conventional steel gas storage tanks, marking a substantial advancement in gas storage technology. This transition not only reflects evolving industry standards but also aligns with global trends toward more sustainable energy practices.
Applications extend beyond mere biogas production facilities; these systems have been employed in agricultural contexts for managing waste-to-energy projects, within wastewater treatment plants where methane capture is critical, and even in industrial settings requiring efficient containment solutions for gases.
Moreover, numerous clients express satisfaction with this innovative gas storage solution due to its reliability and efficiency. As industries increasingly pursue environmentally friendly options that reduce carbon footprints while enhancing operational effectiveness, ground-mounted double membrane biogas storage tanks emerge as a forward-thinking solution at the forefront of technological advancements in gas management.
Mechanical Calculation and Force Analysis
The process of ensuring the structural integrity and functionality of biogas storage systems involves a comprehensive analysis that includes calculating maximum stress, minimum stress, and assessing the adaptability of membrane materials. This multifaceted approach is essential for confirming appropriate material selection tailored to specific operational conditions.
To begin with, the calculation of maximum and minimum stresses is critical in understanding how various forces will act on the structure during its lifecycle. These calculations take into account factors such as internal gas pressure fluctuations, external environmental loads (including wind and snow), and potential seismic activity. By accurately determining these stress levels, engineers can ensure that the design meets safety standards while optimizing performance.
Main Technical Parameters
S/N | Item | Parameter Values | Unit |
1 | Capacity | 20~20,000 | m³ |
2 | Internal Pressure | ≤20 | mbar |
3 | Appearance | Smooth, elastic | --- |
4 | Methane permeability | ≤250 | cm³/m².24h.0.1MPa |
5 | Weld seams | ≥70 | mm |
6 | Bottom edge | Complete occlusion without leakage | --- |
7 | Embedded parts | 10# channel steel, HDG | --- |
8 | Surface resistance | ≤109 | Ω |
9 | Inspection window | DN300 | --- |
10 | Sealing strip | Special rubber gasket | --- |
11 | Connecting bolt | High-strength bolt, HDG | --- |
Gas Categories for storage
Biogas, coal gas, natural gas, carbon dioxide, and many other different kinds of biogas and mineral gas, etc.
Advantages
**Safety and Reliability**
Stable Structure: The design eliminates complex components such as guide rails, lifting pistons, and counterweights, thereby mitigating safety risks associated with component failure. Even under extreme weather conditions—such as high winds, heavy snowfall, or seismic events—the structure maintains excellent stability and is less susceptible to incidents like collapse.
Comprehensive Safety Features: Automated Ground-Mounted Double Membrane Biogas Storage Tanks For Cow Farm is equipped with an overpressure safety valve that automatically opens to release excess gas when internal pressure exceeds the predetermined threshold, effectively preventing hazards related to excessive pressure. Additionally, a biogas leakage alarm system ensures timely detection of any gas leaks for enhanced operational safety.
Consistent Operation: The system operates without generating negative pressure, thus avoiding potential damage to the gas holder while ensuring stable performance at all times.
**Environmentally Friendly and Pollution-Free**
Unlike wet gas holders that produce significant amounts of phenolic wastewater during operation, this system does not contribute secondary pollution to the environment. Its design complies with environmental protection standards and plays a crucial role in promoting ecological sustainability.
**Extended Service Life**
Constructed from specialized anti-corrosion materials, the inner membrane boasts a service life exceeding 25 years; similarly, the outer membrane has a lifespan of over 20 years. This durability translates into long-term reliability for users.
**Convenient and Rapid Installation**
Requiring only a basic cement foundation for setup makes installation straightforward; minimal on-site construction work significantly reduces both time and costs involved in deployment. For instance, two 5,000 cubic meter gas holders can be installed within just 10 days.
The membranes are pre-fabricated in factory settings; therefore only minor connections and equipment installations are necessary on-site—resulting in shorter installation periods allowing for quick operational readiness.
**Optimal Storage Capacity Utilization**
With high internal space utilization rates devoid of dead zones entirely dedicated to gas storage needs—this design fully accommodates user requirements efficiently.
Weighing generally no more than 5 tons contributes further benefits by simplifying civil engineering demands compared to traditional dry or wet systems while also reducing overall construction costs.
**Low Maintenance Costs**
Routine maintenance tasks are uncomplicated requiring no elaborate upkeep schedules which conserves manpower as well as material resources while minimizing financial expenditures associated with maintenance activities due its robust properties against aging UV exposure & microbial degradation leading ultimately towards reduced frequency/costs incurred through repairs/maintenance efforts required throughout its lifecycle.
**Wide Applicability Range**
Suitable for storing various neutral gases—including biogas air carbon dioxide oxygen etc.—the versatility allows extensive applications across agriculture industry environmental protection sectors among others enhancing utility value across diverse fields/applications encountered regularly today!
***Aesthetic Appeal***
Typically designed featuring 3/4 spherical shapes providing visually pleasing aesthetics harmonizing seamlessly amidst surrounding environments making them suitable choices adaptable across multiple locations/settings encountered frequently nowadays!
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