Rectangular double Membrane Biogas Domes for Lagoon
Product Description
MDS’s Rectangular double Membrane Biogas Domes for Lagoon is perfectly suited for both dry and wet anaerobic digestion processes. This innovative design can be customized to cover existing lagoons, providing an effective solution for managing waste while simultaneously capturing valuable biogas. The versatility of the biogas dome allows it to serve not only as a cover but also as a storage facility for generated gas, ensuring that energy resources are utilized efficiently.
The complete system we offer includes comprehensive lagoon sealing technology alongside the robust gas storage structure. This integration ensures optimal performance and reliability in various environmental conditions. By utilizing advanced materials and engineering techniques, our systems are designed to withstand external pressures and provide long-lasting durability.
Furthermore, MDS takes pride in delivering a turnkey solution that minimizes operational concerns for our clients. From initial consultation through installation and ongoing support, we ensure that every aspect of the project is managed effectively. Our team of experts works closely with customers to tailor solutions that meet specific needs while adhering to industry standards.
In addition to enhancing waste management practices, this system contributes positively towards sustainability goals by promoting renewable energy generation from organic materials. As such, it plays a crucial role in reducing greenhouse gas emissions associated with traditional waste disposal methods.
Main Technical Parameter
S/N | Items | Parameter Values |
1 | Capacity | Customized |
2 | Design pressure | 3mbar~20mbar |
3 | Operating pressure | 3mbar~15mbar |
4 | Outer membrane thickness | 0.74-1.20mm |
5 | Inner membrane thickness | 0.74~1.20mm |
6 | Max. wind load | 32.6m/s |
7 | Max. snow load | 30kg/m² |
8 | Applied temperature | -30℃ to +70℃ |
9 | Design service life | ≥20 years |
10 | Weld seam width | ≥70mm |
11 | Methane permeability | ≤200cm³ /m²·d·0.1MPa (23℃, 65% R.H.) |
12 | Flame retardancy | B1 |
13 | Warranty | 10 years |
14 | Country of Origin | China |
Main Benefits
The Double Membrane Biogas Holder is an advanced solution specifically designed for industries that manage high concentrations of organic wastewater. This technology not only addresses the immediate needs of biogas storage but also offers a range of benefits that enhance operational efficiency and environmental compliance.
Maximized Biogas Capture and Storage: One of the primary advantages of the Double Membrane Roof design is its ability to optimize gas capture and storage. The dual-layer structure consists of an outer membrane that provides structural integrity while allowing for flexibility, and an inner chamber that effectively contains the biogas produced from organic waste. This configuration minimizes gas loss during both collection and storage phases, which is particularly beneficial in sectors such as food processing, agriculture, and wastewater treatment facilities where substantial volumes of biogas are generated. By maximizing energy recovery from these waste materials, businesses can significantly improve their overall energy efficiency.
Reduced Methane Emissions: Methane emissions pose significant challenges due to their impact on climate change; they are known to be over 25 times more effective than carbon dioxide at trapping heat in the atmosphere over a 100-year period. The secure containment provided by the Double Membrane Biogas Holder plays a crucial role in mitigating these emissions. By capturing methane produced during anaerobic digestion processes associated with organic wastewater treatment, industries can adhere to stringent environmental regulations aimed at reducing greenhouse gases. Furthermore, this capability supports companies' efforts toward achieving sustainability goals by lowering their carbon footprint—an increasingly important factor for stakeholders concerned about corporate responsibility.
Cost-Effective and Low Maintenance: In addition to its functional benefits, the economic viability of the Double Membrane Biogas Holder cannot be overlooked. Designed with durability in mind, it utilizes robust materials capable of withstanding harsh weather conditions such as extreme temperatures or heavy rainfall without compromising performance. The straightforward installation process further reduces initial setup costs while minimizing downtime during implementation.
Quality Control
Quality control is a critical aspect in the manufacturing and implementation of Double Membrane Biogas Holders, ensuring that these systems operate efficiently and reliably over their intended lifespan. The quality control process encompasses several stages, from material selection to final testing, each designed to uphold industry standards and meet specific performance criteria.
Material Selection: The foundation of any effective biogas holder lies in the materials used for its construction. High-quality polymers are typically selected for their durability, resistance to environmental factors such as UV radiation and extreme temperatures, and ability to withstand chemical exposure from biogas components. Rigorous testing is conducted on these materials before they are approved for use, including assessments of tensile strength, flexibility, and long-term stability under various conditions.
Design Verification: Once materials have been chosen, the design phase involves creating detailed specifications that outline dimensions, structural integrity requirements, and operational parameters. Computer-aided design (CAD) software may be utilized to simulate real-world conditions that the biogas holder will face during operation. This step ensures that potential weaknesses or failure points are identified early in the development process.
Manufacturing Process: During manufacturing, strict adherence to established protocols is essential. Each component must be produced according to precise measurements while maintaining consistency across batches. Quality assurance teams monitor production lines closely through regular inspections at various stages—this includes checking welds or seams where membranes join together as well as verifying that all parts conform to specified tolerances.
Performance Testing: Before a Double Membrane Biogas Holder can be put into service, it must pass comprehensive performance tests simulating actual operating conditions. These tests assess factors such as gas retention capacity under pressure fluctuations and overall system resilience against external forces like wind loads or seismic activity if applicable.
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